00:00
Welcome to the Automotive Diagnostic Podcast.
00:14
We're going to explore ways to sharpen our diagnostic skills, find learning resources, and hear from
00:20
experts in the automotive field.
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The link is in the show notes.
01:29
Hey, what's going on, Automotive World?
01:33
Welcome to another episode of the Automotive Diagnostic Podcast.
01:36
My name is Sean Tipping.
01:38
I'll be your host once again for this week's episode.
01:41
Thank you so much for joining me.
01:43
With me on the show this week, I'm going to talk about wrong parts a little bit.
01:49
I have mentioned this on the show before.
01:51
These previous episodes, of course, it's an ongoing battle that we face in the automotive
01:56
repair world, and if you're doing programming and keys, obviously it's going to affect
02:01
you there too, but I'll give you some of my current thoughts on it, some recent
02:05
things we've been battling with, and a couple case studies that I thought were
02:09
pretty interesting that who knows, maybe it'll run into something similar.
02:13
But like I mentioned, I've talked about wrong parts before, and you know, it's one thing
02:17
if you are in a repair shop and you are the one ordering the parts, you have a little
02:21
bit more control over what you're getting in the vehicle, but even then you may run
02:27
into a situation where your supplier is still getting you the incorrect parts, something
02:32
was labeled incorrectly, something was remanufactured incorrectly, or it's just
02:38
difficult to figure out what the correct component is, right?
02:42
We face a lot of challenges, but with the mobile side of things, we often run into
02:47
this because outside of keys and specific module situations, we're not really in
02:53
control of what part the shop got for said vehicle.
02:58
Now, we've somewhat trained some of our shops to at least check in with us to
03:04
say, hey, is this part going to work in this application, specifically with a
03:10
And of course, that in itself is challenging because really the best thing
03:16
that we can offer a lot of the time, especially when it's a used control
03:21
They're replacing the PCM or body control module out of something as we'll
03:27
tell them, hey, you got to match the part number.
03:30
And that's really the only way that we can guarantee that this is going to
03:33
work because there's not a database out there for a vehicle to say,
03:39
this is the list of wrong part numbers that will work in this application,
03:45
If you get something, the part number doesn't match on, let's just say a body
03:49
control module on something, it might work, right?
03:52
I've programmed plenty of modules that had different part numbers than the
03:56
original and I'm not talking just, you know, the last two letters are,
04:01
you know, a superseded number.
04:03
This is like a different part number, but it's actually worked in the
04:06
application, but that's a roll of the dice.
04:09
We have no idea whether that's going to work or not.
04:12
And again, there's not necessarily a database out there that's going to
04:16
tell you what is going to work in the wrong application.
04:19
So, and we tell shops in that situation too, like, Hey, if you get
04:24
the right part number and it's a quality module, we can make it work in X
04:30
If we can do a used module in that situation, of course, that's another
04:32
layer of complexity is even if you get the right one, can you make a
04:37
used module work in that particular application or not?
04:42
But if you get the wrong one, like, and that's the way you want to go, or
04:45
maybe that's the only thing you can find, that's a possibility too.
04:49
That's the closest one that you can get for this application.
04:52
We'll try it, but you're going to be paying us either way, because
04:56
we're not promising you that this is going to work.
04:58
And we will do the best on our end to make sure that our part
05:01
of it is done correctly.
05:03
But there's limitations there.
05:06
And we try to let the shops know that beforehand.
05:08
So they know what they're getting into.
05:10
But we run into it all the time, right?
05:12
And a lot of where this comes from is shops, you know, buying
05:17
parts from salvage yards, junk yards, eBay, you know, other
05:22
sources online, where there's some compatibility issues where
05:27
they'll list, Hey, this works for this application.
05:31
But in some cases, it's just, it's the same physical module,
05:37
meaning it's, it will plug in to said connectors on said car, but
05:42
it doesn't necessarily mean that it's right.
05:44
It might be, but it might not be.
05:46
Um, and some of these databases or references that you can use
05:50
online aren't terrible.
05:52
I mean, you can definitely use something like car dash parts.com.
05:58
And that's actually a pretty helpful resource to help you
06:00
figure out what module might belong in what application.
06:06
Now it's not 100%, right?
06:07
There's still going to be a margin of error there, but you
06:11
can use it and you can figure it out.
06:13
But where we see a big issue is, um, shops buying parts from
06:18
local salvage yards, and they're just like, yep, this
06:22
works in this application, when maybe it doesn't
06:24
necessarily, or it's real close, but there's certain
06:28
features that don't work in that body control module the
06:31
way that they're supposed to, or it just won't complete
06:34
programming because the Ford software doesn't like the part
06:38
number or the GM TLC doesn't like the part number of this
06:42
radio, the hardware numbers wrong.
06:44
So it's just going to kick it back.
06:46
And of course, okay, there are alternative methods to
06:49
get some things to work.
06:50
Yeah, but you're really getting into the weeds there.
06:52
So we run up against this a lot in module programming.
06:56
Now you can also use things like repair link shop.
07:00
And that's one of our biggest resources when we are trying
07:03
to determine, Hey, what is the correct part number for
07:08
Because sometimes you're thrust into a situation, maybe
07:11
vehicles come from another repair facility, maybe the
07:15
customer did some work, maybe it came from the auction
07:18
and you don't have the original module, right?
07:21
Of course, the easiest way is just to compare the
07:22
number on the module and get that same one.
07:25
But if you don't have the original, it's already been
07:28
replaced and you're either confident the one that's in
07:32
there is wrong, or you're wondering if the module or
07:35
part that is installed is incorrect.
07:38
You can use repair link shop.
07:40
And this is true for more than just control modules.
07:42
You can use it for all kinds of different parts.
07:44
And it's based off of the Vin and it's pretty
07:47
accurate as far as I found.
07:49
Now I was recently teaching a webinar for some folks in
07:54
Australia and unfortunately, if you're outside of the
07:57
US, it sounds like you can't use repair link shop.com.
08:01
So I apologize if that's you.
08:03
It is a nice resource to have if it's available.
08:06
But anyways, what it does is it links dealerships
08:09
basically to you and you can look up parts based
08:12
You get that factory part number for not only
08:16
control module, but you can even do it for keys
08:18
as well, which I found very helpful to try to
08:21
get the correct key, which we'll talk about a
08:23
little bit more here.
08:24
But when you have the current factory part number,
08:29
that's real helpful because then you can take that
08:31
number, obviously compared to what you have, but
08:33
you can do some searching online with that.
08:36
Now, a lot of times these numbers are the
08:39
They've superseded others and that's a common
08:42
thing where you see a module.
08:44
It's got an older part number, but it's still
08:46
compatible with the one that you're working on.
08:48
And sometimes we'll use other websites that
08:53
sell factory parts like they'll be like a GM
08:56
online parts ordering.
08:58
And if you look up the control module you're
09:01
after, it'll have a list of superseded numbers
09:04
that fall under this new number.
09:06
And that might be a way to that, especially if
09:08
you're doing a used control module, you could
09:10
say, OK, well, at least this one's in the
09:11
list of superseded parts.
09:14
If you're working on Chrysler vehicles and
09:16
you're doing control modules, especially this
09:19
would apply to mainly engine control,
09:23
transmission control.
09:24
You can use their Fed World report that they
09:28
It's available free.
09:29
If you just Google that, you'll find it.
09:31
And that's been really helpful to determine
09:34
whether the correct hardware application is in
09:37
the vehicle we're working on, or if they're
09:40
doing a used control module that's out of
09:42
something else, is this hardware compatible
09:46
with the vehicle that it's being installed in?
09:48
Can I put the software that I need to into this
09:52
module and have it work in this application?
09:54
Because we run into that just a ton.
09:57
It definitely seems to be one of the more
09:59
common ones where there are so many different
10:02
hardware options for a Chrysler ECM that
10:07
physically will plug into the same car.
10:10
If you think about the GPEC two controllers,
10:14
the style of connector worked on a ton of
10:17
different applications, but that doesn't mean
10:20
that the hardware is the same across the board.
10:23
There are definitely situations where that's not
10:26
true, but that Fed World report will help
10:31
You can use some control F action and figure
10:34
out pretty quickly if what you're dealing
10:37
with will work in your application for GM
10:41
If you look at the service number, because
10:44
there's there's going to be a hardware part
10:46
number, and then there's going to be a service
10:48
number that service number is the one that you
10:51
And again, you can have the physical
10:54
hardware that plugs into the same module, but
10:57
you can have one out of a four cylinder, one
10:59
out of a six cylinder, and there's missing
11:02
drivers in that four cylinder module.
11:05
Now the service number is different from what
11:07
I've seen, but you can and you can change
11:10
the software, but it's not going to work
11:12
in that application.
11:13
You're not going to be firing those extra two
11:17
coils or injectors because the drivers don't
11:19
exist inside the PCM.
11:21
And so these are all, you know, battles that we
11:23
face when we're doing the control module
11:27
programming, especially doing used control module
11:30
programming, which is a service that we offer.
11:33
But there is some legwork behind it.
11:36
If you're going to try to find out, you
11:37
know, what is the correct number for this
11:41
But like I said, RepairLinkShop.com, big resource.
11:45
You can use cartashparts.com.
11:47
It's actually a pretty helpful free resource as well.
11:50
I wouldn't say it's 100% across the board
11:52
accurate, but it's it's pretty useful.
11:57
But those are our most frequent go-tos
11:59
when it comes to control modules.
12:02
Now for keys, keys are a whole nother animal.
12:05
We struggle with this quite often.
12:08
And this is one for us that we are directly the
12:11
ones that are ordering the part.
12:14
Now, figuring out what the correct key is for
12:16
that car in order to order it becomes the
12:19
challenge in a lot of cases.
12:20
Not only that, but when you order aftermarket
12:24
or refurb keys, sometimes the quality of said
12:27
keys can be an issue as well.
12:29
And we struggle with that.
12:30
And we've changed vendors that we've used
12:34
We've been using Transponder Island as of
12:37
late, and I got to say really impressed with
12:40
the service, how quickly they can get keys to
12:43
you at a reasonable cost.
12:45
And they'll help you out if there's an issue.
12:49
There's other key suppliers where that is
12:51
definitely not the case.
12:52
And even within that, you know, we find some
12:55
issues with the keys like we've been using
12:58
ill-cos for a lot of our keys recently.
13:01
And they're pretty good, but every once in a
13:03
while you run into an issue with a key.
13:06
Same thing with a refurb, like if you get an
13:09
OEM refurb, ideally that should be your best
13:14
I mean, besides buying brand new from the
13:16
But even then we run into some issues here
13:19
and there, but even if the quality of the
13:22
key is OK, let's let's assume, OK, we got a
13:25
good quality key, you could still get the
13:27
wrong key, which is the point of this
13:29
episode is wrong parts.
13:30
And man, this really does seem to be an
13:34
ongoing issue when it comes to keys so much.
13:36
So I almost feel like the best way to do it is
13:39
if there's three different options or four
13:41
different options for said vehicle, just order
13:44
all of those keys and hopefully one of them
13:47
Now, of course, if it's a blade style one,
13:49
that gets tricky because like which one do
13:51
you cut first, but at least with a smart
13:53
key style, you can attempt the key.
13:57
I guess even then in that case, there are
13:59
keys that will lock once you attempt it.
14:02
I had that on a GM smart key.
14:04
There were two different FCC IDs.
14:07
This is before I knew to check the tire
14:09
pressure sensors for the frequency.
14:13
And if I would have done that, I would have
14:15
figured out that OK, these are two different
14:17
This is the key that I need to use.
14:19
But I tried the smart key that was the
14:23
wrong one for the car first.
14:25
The immobilizer portion of the smart key
14:28
worked, but the RF portion didn't because
14:31
it was the wrong frequency.
14:33
Unfortunately, that locked that key to that
14:35
car short of taking apart the board and
14:38
trying to unlock it.
14:39
I don't know if I could on that one.
14:41
There's tools that will do that on some.
14:45
That key's junk now.
14:46
And, you know, I wasted the cost of a
14:50
key and that whole job probably isn't
14:52
that profitable at that point, right?
14:54
And especially that that's why I've been
14:56
hesitant to do in the past because like
14:58
you order four keys for a car and those
15:01
three are oddball ones that you never see.
15:04
I mean, do you go through the hassle of
15:06
I'm sure the key supplier doesn't like that.
15:09
Or do you just hang them on your wall at
15:10
your shop and then never use them because
15:12
it's for some European model that you're
15:14
never going to see in the U.S.
15:17
That's that's the challenge.
15:19
So getting the right key ahead of time.
15:23
But there are so many things that go
15:25
wrong or you can get wrong.
15:28
And again, so there's some vehicles
15:30
where you have one option.
15:32
It's this is the key for this application
15:35
Maybe button configuration is the only
15:37
thing that you have to pick from.
15:39
But there's cars where there are
15:41
several different options, especially
15:44
when it comes to the FCC ID, right?
15:47
This is something with key is in
15:48
Hyundai's that we battle with quite
15:50
often where they'll be two or three
15:53
different key options and the physical
15:57
The buttons are the same.
15:58
The frequency is the same, right?
16:03
But there are different FCC options.
16:05
And I've talked about it on the show
16:07
I wish there was a way that you could
16:09
just check the FCC output of a key,
16:12
but it's not really possible because
16:14
it's not the ID is not transferred in
16:17
the data transmission of the key
16:20
It just operates differently.
16:22
There'll be different amplitudes.
16:25
And the way the message is transferred
16:27
is going to be different based on the
16:28
FCC ID that it has.
16:30
Now, obviously the car can recognize
16:33
one versus the other, but there's no
16:35
tool out there that has a database of
16:37
all FCC IDs that will spit it out.
16:40
If somebody eventually creates that,
16:42
I will buy it tomorrow.
16:43
But as far as I know, such thing
16:45
doesn't exist at the moment.
16:46
So where I'm going with that is if
16:48
you have a working key and it
16:50
doesn't have that number stamped on
16:52
it somewhere and some do, right?
16:53
So then, of course, you would
16:54
just use that number and when
16:57
But not all of them do.
16:59
So how do you know?
17:01
Again, we can go to repairlinkshop.com.
17:04
We can use that part number and
17:05
we can order keys that way.
17:07
I've had that being correct before.
17:09
I've had that get me the wrong
17:10
key when using that factory part
17:12
number off RepairLink Shop.
17:14
I don't know exact reasoning for
17:16
that, but that's the way
17:18
that's worked in some cases.
17:21
Like I mentioned, you know,
17:22
button configuration is, you
17:24
know, important to, but that's
17:26
easy enough with like, hey, can
17:27
you send me a picture of the key?
17:29
And then we know, okay, this is
17:30
the style and these are the
17:34
The other problem that we've
17:35
run into, especially with smart
17:37
keys is like almost
17:40
everything will work.
17:41
And this is true of the after
17:43
market keys quite a bit.
17:44
Again, when you're using the
17:46
aftermarket keys, the quality
17:48
is not just not going to be the
17:49
same as if you're buying it
17:52
And so we'll get stuff where
17:53
like everything works, but
17:55
one button on the key, right?
17:58
Like the trunk button doesn't
17:59
work or back when we're using a
18:02
different supplier, we would get
18:03
these keys where the wrong
18:06
button would do the wrong
18:08
You would hit the unlock and
18:09
the trunk would open or
18:10
something ridiculous like that.
18:12
But sometimes you get a key
18:13
where almost everything works,
18:15
You get the immobilizer
18:17
portion, that's good.
18:19
You get the this episode is
18:22
brought to you by L one
18:24
automotive training and Keith
18:27
If you're looking for
18:29
education on module
18:31
programming, J 25 34
18:34
eProm work, key in immobilizer,
18:37
electrical diagnostics or
18:39
drivability diagnostics.
18:42
Keith has a website L one
18:43
training dot com that's got
18:44
over 60 hours of training
18:47
videos on all those subjects
18:50
When I first started out doing
18:52
mobile, I utilized Keith's
18:54
videos on module programming
18:56
in J 25 34 in order to get my
18:59
head wrapped around what I
19:01
would need for the tooling,
19:04
the computers, the software
19:06
setups, you know, what kind of
19:07
obstacles I would be up
19:09
against when I'm out there
19:10
programming modules on cars.
19:12
And it was a huge benefit to
19:14
And I continue to use the
19:16
training videos that he has
19:18
So I strongly recommend
19:21
checking out L one training
19:23
The link is in the show notes.
19:26
RF portion, right, you hit the
19:28
lock or the unlock on the key.
19:31
But then the smart key functions
19:33
won't work or even this one
19:35
portion of the smart key
19:36
functions don't work.
19:38
I had a BMW, which when you
19:40
get into the European world,
19:42
this becomes, you know, even
19:44
But everything worked on the
19:46
key that I programmed to it,
19:47
except when you would walk
19:49
up to the door and use
19:51
the proximity function where you
19:53
press the button on the door
19:54
handle, or I don't even think
19:56
that one had a button, but you
19:57
touch the door handle.
19:58
And if he keys in close
20:00
proximity, it's going to unlock
20:03
That portion didn't work for
20:04
the new key I programmed in.
20:06
It did for the original.
20:08
That was just the one thing.
20:09
Everything else worked.
20:10
The prox function worked once
20:12
you were in the car and you
20:13
press the start button, but
20:15
not for the door handle.
20:16
So keys are struggle in that
20:19
way. And you know, we continue
20:21
to try to grow and have
20:23
methods to determine the correct
20:25
key and worst case scenario.
20:27
Yeah, we'll order a few so that
20:29
we have all of the options if
20:32
Now, sometimes it's easy to
20:34
spot that you have the wrong
20:35
module installed on a vehicle,
20:38
And where we've run into this
20:41
before is maybe we don't even
20:43
know that something has been
20:44
replaced on a vehicle.
20:47
This has been the case when we
20:49
see stuff come from the auction
20:52
Also, you know, again, a car
20:54
can get worked on at
20:57
another repair facility and
20:59
then come to the repair facility
21:00
that is our customer and then
21:02
we're involved and we don't
21:03
know the history on the vehicle.
21:05
We don't know what was
21:06
changed. We don't even know
21:07
if something was changed.
21:09
We just know there is a problem.
21:11
So I'll give you a couple
21:12
examples of this and
21:14
the methods used to
21:17
you know, figure out that like,
21:18
oh, hey, this is not the right
21:21
modular component on this vehicle.
21:23
So first one was a 2015
21:28
And a couple of us actually
21:31
Now, granted, we told the
21:33
customer what to do correctly
21:35
the first time, but
21:37
they didn't do that
21:40
they were not very accurate in
21:42
their parts ordering.
21:44
And so they created the
21:48
our first visit, we came back,
21:49
we read diagnosed it with the same
21:51
answer. But anyways,
21:53
this is a situation where
21:55
the window on the passenger
21:57
side would not operate and
21:58
they had already replaced the motor
22:01
and they had a couple switches
22:03
for the passenger side
22:04
that they were attempting to use.
22:07
We came out, we diagnosed
22:09
it, said, hey, this
22:10
driver's side switch
22:12
is incorrect for the
22:16
Or I think I think actually
22:17
what Steve said the first time
22:19
that hey, this is incorrect, but
22:20
this switch is not functioning
22:21
the way that it's supposed to.
22:23
That was the information.
22:24
So I get a driver's side
22:26
switch for this thing, it's not
22:27
doing what it's supposed to.
22:29
So he gets a switch, he puts
22:30
it in, he calls us up, it's
22:32
like, hey, it's doing the same
22:33
thing. So I ended up going
22:34
back out to this one, take a
22:36
look at it. And I'm going
22:37
through it, I'm going through it.
22:39
And what I ended up finding
22:41
out is the same thing that Steve
22:42
did. But I looked into it a
22:44
little bit further, because I'm
22:45
like, OK, well, how come, you
22:46
know, two switches are not
22:47
working? Did you just get a bad
22:48
one? Well, there's two
22:50
different options on this
22:53
You can have the auto function
22:55
or they called an anti-pinch
22:57
function for the windows
23:00
where it has the little A on
23:03
So if you, you know, click
23:05
the button and hold it, it
23:06
will bring the window all the
23:07
way down or all the way up.
23:08
And you can have that either
23:10
just on the driver side or on
23:12
the driver in the passenger side.
23:14
And that completely changes the
23:15
configuration and the wiring
23:17
for this vehicle, depending
23:19
on which system that you have.
23:21
Now, by looking at the
23:24
wiring on the car and
23:25
looking at the diagrams, and
23:27
this is where I'm able to make
23:28
that distinction is number one,
23:30
there's two different diagrams
23:32
if you go into the power
23:33
windows, you know, in the
23:34
electrical diagram section of
23:36
your service information, you
23:39
can see, OK, there's two
23:39
different diagrams and you look
23:41
at the wires going to the
23:42
switches, you see, OK, the
23:44
wiring is completely different.
23:46
And in the situation where you
23:48
have auto on both sides, you
23:50
have a lint bus that goes
23:52
between the BCM and the two
23:53
switches. And if you don't
23:55
have that auto function on
23:57
both sides, you just have it
23:59
on the driver side, there's
24:00
So the driver side switch
24:03
and the passenger side switch,
24:05
but the driver side switch
24:07
communicates on a lint bus
24:08
in one application and does not
24:10
in the other. Well, they had
24:12
the wrong switch on there.
24:14
They had the switch that only
24:15
had auto for the driver side,
24:17
but they had auto on both
24:19
sides of the vehicle, according
24:20
to the wiring that was on the
24:22
car. So I explain this to them
24:23
and I'm like, hey, you need to
24:24
get a switch. I already got a
24:25
switch. I'm like, well, you
24:26
need to get the right switch.
24:27
You need two A's on there.
24:29
You know, if it gets here and
24:31
only has one A on the left,
24:33
you know, the driver side
24:34
switch. OK, that's the wrong
24:36
switch. This is the wrong
24:37
switch. Get the right switch.
24:38
Get the right switch and it
24:40
worked correctly the way it was
24:41
supposed to. So that's a real
24:43
common example of things that
24:46
But then when we're there, we
24:47
have to be able to identify
24:49
that, OK, there are different
24:50
options for this vehicle.
24:52
And I'm sure this is a pretty
24:53
common one. If you work on
24:54
these signs, you're like, OK,
24:55
that's that's just known.
24:56
That's obvious. It wasn't for
24:58
this shop. And I hadn't
24:59
personally run into it before.
25:00
But looking at the diagrams,
25:02
it becomes pretty clear that
25:03
like, OK, I need to determine
25:06
which application do I have
25:08
and then which switch is
25:10
installed. Luckily, it was
25:11
visual on this one. I didn't
25:12
even check part numbers.
25:14
I didn't need to. In this case,
25:16
it was just, hey, is there an A
25:17
stamped on this switch or not?
25:19
And, you know, pretty easy to
25:20
make that determination.
25:22
The other one we dealt with
25:23
recently was a bit more
25:26
Now, this was a 2010
25:29
Toyota Prius and this
25:31
was a car that was from the
25:32
auction, which wasn't
25:34
disclosed to us at the
25:36
Definitely would have been
25:39
And the other part that was a
25:41
little confusing about it was
25:43
that the customer said that
25:45
their customer said this
25:46
thing was running and driving.
25:48
They moved it around and then
25:54
And I think they actually
25:56
were able to force it into
25:57
park at one point or another
25:58
and then it wouldn't come out.
26:01
park actuator motor
26:03
or shift actuator motor on
26:05
the front of this transmission
26:06
in this Prius that's going
26:08
to, you know, lock it into
26:10
park or put it into gear.
26:12
And it's a three-phase motor.
26:14
So it gets power in on one
26:15
circuit and then it's got three
26:17
driver circuits and then a
26:18
position sensor to let
26:20
the transmission control module
26:22
know what position it's in.
26:24
Well, this thing wouldn't go,
26:26
you know, in or out of park
26:27
basically wouldn't activate
26:30
And it was setting codes
26:32
for there was a C 2300
26:34
and then there were three
26:36
different codes all for
26:39
of that three-phase motor.
26:41
And again, these are just driven
26:42
by the transmission control
26:43
module, which is behind the
26:45
glove box under the dash.
26:47
And these are hard faults
26:48
set every single time.
26:50
And this one definitely
26:52
beat us up a little bit,
26:54
trying to figure out what was
26:55
going on. Now, again, these
26:57
We're looking at this circuit
27:01
eventually finding is that
27:08
motor on the power feed.
27:10
Right. Again, there's one power
27:11
feed and then there's going to be
27:13
three control circuits
27:15
that the TCM activates ground
27:17
on. But the TCM is looking
27:21
when the system is turned on
27:23
to see that is there power
27:25
there in the first place
27:27
because there should be if none
27:28
of the drivers are active, right?
27:30
It's kind of a logic check
27:32
or a circuit circuit check.
27:33
And it didn't see that.
27:34
And, you know, if we were to measure
27:36
at the TCM on these control circuits,
27:38
you would not see power there either.
27:40
Well, again, what we ended up finding
27:42
is that no power was being supplied
27:44
to it. So where does the power come
27:46
from? That's where it gets
27:48
a little interesting.
27:52
the integration relay,
27:54
which is in the junction block
28:01
power there, there is another
28:03
circuit that is labeled
28:08
the TCM that basically
28:12
of this integration relay.
28:14
Now, these are solid state drivers
28:18
It's actually it's like
28:19
a little control module.
28:20
It has a processor on the board.
28:23
But you can think of it is just
28:25
this is a control for a relay
28:27
to turn on power to go down
28:28
to the shift actuator.
28:33
was not supplying power on this
28:35
BMA circuit like it was supposed
28:37
to in order to activate this component.
28:43
feed that goes to the motor
28:44
and it didn't fix our problem.
28:46
It actually set a shortage
28:48
power code at that point.
28:49
So it must have seen power
28:51
there when it didn't want to see power,
28:53
even though when we're trying
28:55
to activate this thing normally,
28:56
it doesn't turn on at all.
28:58
So we're not exactly sure.
28:59
And that kind of sent us for a loop
29:01
for a while. The other thing
29:02
that was confusing on this car
29:03
and that I don't have a for sure
29:05
answer for because we never got
29:07
to the bottom of this.
29:09
We did fix it, but the keyless
29:12
functions did not operate
29:14
on this car the way that they were supposed
29:16
to. So you could hit the lock
29:18
and unlock button on the fob
29:20
and nothing worked.
29:22
The car didn't respond to that.
29:25
You could put the key into the slot
29:27
on the dash and you could power up.
29:30
Now, the vehicle wouldn't ready
29:31
the ignition would turn on.
29:33
But if you had the key out of the slot,
29:35
you couldn't operate any of the keyless functions.
29:38
And we did verify the keys, you know,
29:39
got a good battery in it and everything
29:42
and the key and the key appears
29:44
to be for the vehicle.
29:46
You know, if I have a smart key that I'm
29:48
questioning, does this actually work
29:50
I'll pull the metal blade out.
29:52
And if it turns in the door, it's not
29:54
guaranteed, but it's a good sign
29:56
that that key actually belongs to that vehicle.
29:59
We didn't have any immobilizer codes.
30:03
Interestingly enough, the security light
30:05
was blinking on the dash
30:09
about this and we did chase the key thing
30:11
for a while. I definitely went off
30:13
on a rabbit hole trying to
30:15
I tried programming in the key
30:17
and I just kept failing and it wasn't
30:19
letting me do that.
30:20
I spent a little bit of time on that.
30:22
But I eventually went away from it
30:24
because I had no codes.
30:25
I had no security codes.
30:27
There was a couple at one point
30:29
because the battery was disconnected,
30:31
but they were in history.
30:34
setting in the for anti theft.
30:37
You know, because I'm thinking like,
30:39
why isn't this TCM providing
30:41
power to activate this relay?
30:43
And does it have something to do
30:45
with the key and the ignition potentially?
30:47
Well, I ended up going back to this
30:51
I'm going to the integration relay
30:54
that's under the hood.
30:55
And I'm looking at circuits,
30:57
you know, from the TCM and
31:00
to the shift actuator control.
31:02
And I think what I was going to try to do
31:04
was I was going to try to activate
31:07
So this BMA circuit that I mentioned,
31:09
it goes between the TCM
31:11
and the integration relay.
31:13
The integration relay then sends power
31:15
out to the shift control motor
31:17
on this 2010 Prius.
31:19
Well, so I'm going to try to activate.
31:22
I'm going to be the BMA circuit
31:23
and sometimes they'll do that just to be like, OK,
31:26
does this portion of it work?
31:27
Like if I activated on
31:29
because I tried sending power directly
31:31
onto the power feed of the motor,
31:34
But I want to try activating the relay
31:36
and just see what happens at this point.
31:37
I'm trying stuff to see how the car reacts.
31:40
Maybe it'll, you know, show me something
31:42
that gets me to where I need to be.
31:43
In this case, it did help
31:45
when I sent power on this BMA circuit,
31:48
which is what is supposed to be there
31:50
to activate this relay, nothing happened.
31:52
There's nothing going on.
31:54
Now, again, it's a solid state relay.
31:55
So it's not like you're going to hear a click,
31:57
but I get no power out onto the circuit.
31:59
I'm supposed to get power onto.
32:02
So then I'm wondering, OK, well, what else
32:04
is connected to this relay that,
32:07
you know, would drive it?
32:08
Now, I did have some trouble
32:11
finding the pin out in the inner workings
32:14
of this integration relay,
32:15
at least in aftermarket service information.
32:18
It was very difficult to determine
32:20
what all was going on in here
32:23
and where the ground side of the control
32:27
And there's a ground going to this
32:31
And I think that's probably what it uses.
32:35
But I couldn't find anything clear in the diagram.
32:37
So I decided, OK, I'm just going to pull the cap off of this thing
32:40
because it's it's, you know, a flat
32:44
relay that's about the size of the palm of your hand.
32:47
And it plugs in with three connectors.
32:50
So I plug it, I take it out.
32:53
I pop this little cap off and you can see the circuit board.
32:56
Now, I know the pins like I know the pin in on the BMA.
33:00
I know the pin out that goes to the shift actuator.
33:04
And so I'm just going to look at the board and see, OK,
33:06
can I find where the ground side of this goes
33:09
to see if I can, you know, figure out just to make sure.
33:12
Like, do I have, you know, ground control?
33:14
Because as far as I know right now, this thing is not doing anything
33:18
when I attempt to activate it.
33:19
So I'm following circuits on the board.
33:21
I'm using an meter, go from the pin to here.
33:24
And I find on the board, there's pads with solder on them on the board.
33:30
But there is no driver there.
33:32
There's a bunch of other drivers for other stuff.
33:34
But it said it said FET 20.
33:37
So it's a MOSFET that would supposed to be there
33:40
or could potentially be there on this board, but it's not.
33:43
There's nothing there.
33:44
And I all made out and I don't know that it was directly connected
33:48
to the BMA circuit, but it was definitely connected to the output circuit
33:53
to go to the shift actuator.
33:55
And there's nothing there.
33:56
So it doesn't matter if even if the TCM was supplying power in that circuit,
34:02
And I guess I'll explain why I think that was.
34:05
But even if there was power there,
34:07
there's it's never going to send power to the shift actuator
34:10
because there's no driver.
34:11
It's like somebody pulled the relay out of the car
34:14
except for this, you know, isn't necessarily relay.
34:16
It's just a transistor that's soldered on to a board, but it's gone.
34:21
It's not there. And it's not like somebody took it off.
34:23
Right. That's that's not what this was.
34:25
It just wasn't equipped with it.
34:28
So this is where it gets a little confusing.
34:30
Well, why would that be?
34:31
Is this the wrong part for the car?
34:34
So we get talking and there had actually been some parts
34:39
swapping with another Prius that they had at this shop,
34:43
which caused some issues of its own, but that's a different story.
34:47
But this was the 2014 Prius.
34:50
And we take a look at the part number that's in this one
34:54
and we take a look at the part number that's in the 2014
34:57
and they're actually the same.
34:58
And that's why they're like, yeah, we had, you know,
35:00
swapped this integration relay and it didn't make a difference
35:03
depending on which one we put in there.
35:04
And I agree, it wouldn't have changed anything.
35:06
But the one that came in there,
35:09
we had installed into this 2010 Prius
35:13
did not have the driver for the circuit
35:15
that was setting the circuit codes.
35:17
So we do a little bit of digging and I was using chat
35:20
GPT for this, which actually was really helpful.
35:23
And we find that there are different versions
35:26
of this integration relay, depending on the application
35:29
that you have and if you look at previous years
35:33
and newer years than this 2010.
35:38
So there's only like a year and a half that they did this.
35:42
They put the relay or you could say the relay.
35:48
It's again, it's a driver circuit for this shift actuator
35:51
circuit into the integration relay for this 2010 only.
35:56
If you go older, there's a separate external relay.
35:59
If you go newer, there's a separate external relay.
36:02
Like the circuit is essentially the same,
36:05
but it's got an external relay.
36:06
So where I'm going with this is the part that we had
36:10
that did actually come out of something like a 2014.
36:14
I don't know when the car came with it.
36:16
When it got to the shop, probably at the auction,
36:19
getting swapped around, it came with an integration
36:22
out of a newer vehicle that for the circuit
36:25
that was setting circuit codes had an external relay.
36:28
So they didn't have the driver on the board.
36:30
So nothing was ever going to happen.
36:32
And if you go older than a 2010, it's the same thing.
36:36
Different part numbers, I think, but neither one of them
36:38
would have worked in this application.
36:40
In this application, I needed an integration relay
36:42
for this year so that it had the correct driver on the board.
36:47
So I told the shop was like, hey, here's the part number.
36:50
I did use RepairLinkShop.com got the correct part number
36:54
based off the VIN, which was different
36:56
than the one that I had in there.
36:57
And ChatGBT is actually really helpful to say like,
37:00
yeah, that's not the right part for this.
37:02
This is the right part.
37:03
And it was correct.
37:04
The part number that it gave me was matched
37:07
what I found in RepairLinkShop.com.
37:10
So, you know, if you're using, you know,
37:13
language models and stuff to help you on stuff like this,
37:16
take it with a grain of salt, double check it.
37:18
But in this case, it was very accurate.
37:21
And it actually, I had mentioned the problems
37:24
I was having and it also mentioned that like,
37:27
yes, this is definitely something that happens
37:30
if the wrong integration relay is put in there.
37:32
So if you're a Toyota tech listening,
37:33
you may have already known this
37:35
and dealt with this a hundred times initially common.
37:37
I've never seen it before.
37:39
And maybe if that's you,
37:41
you can help me explain the next part
37:42
because I told them, hey, this is for sure wrong.
37:45
We have to for sure fix this
37:47
and it's probably gonna take care of this park issue.
37:49
I told him, I was like, I don't know about the key thing.
37:51
That's weird, but it's very possible
37:53
it has something to do
37:54
because this integration relay
37:56
runs a bunch of other different circuits.
37:58
And again, finding the diagrams for it were difficult.
38:01
So instead of doing it in that moment
38:04
and just confirming like it's gonna fix everything,
38:06
I told him, put this in there, get the right one
38:08
and then see what happens
38:10
if there's more problems call us or we'll check in.
38:12
We wanna make sure it's fixed.
38:14
And turns out that fixed everything.
38:15
Everything worked once the correct integration relay was in.
38:18
So what I'm thinking is there was another power supply circuit
38:22
or some circuit that interacts with other modules
38:27
on the vehicle that was not right
38:29
when the wrong integration relay was installed.
38:32
Whatever that was was most likely preventing the TCM
38:36
from even attempting to activate that circuit.
38:38
Whatever that was was preventing the keyless functions
38:41
from working properly.
38:42
And obviously the shift actuator circuits.
38:46
And those are the codes that we have.
38:47
So that was the thing that I chased, right?
38:49
And quite often I've said this before
38:52
when you have a vehicle that has multiple problems,
38:56
pick one that you know you can get to the solution of
38:59
follow that, ignore the rest.
39:02
A lot of the time you'll end up finding the source
39:05
for all of the problems.
39:06
Not always, cars have multiple issues.
39:08
That definitely happens.
39:09
But I can't tell you how many times I've been in that situation
39:13
you're overwhelmed with like, this is wrong,
39:15
this is wrong, this is wrong.
39:17
And some things are just not as easy to follow.
39:20
Some things don't have codes.
39:21
Some things don't make sense.
39:23
But if you got a hard code, you got a circuit code,
39:26
follow that, keep going with that.
39:28
See if you can figure out what's going on there.
39:30
That's what I did here and it got me to it.
39:33
Just by, you know, I was opening up the module,
39:35
not the relay, not because I thought it was the wrong part.
39:39
I had no idea which part number was which
39:42
and it plugged in and it looked like it fit.
39:44
But going down that path is what allowed me to see that
39:48
like, oh, okay, I'm missing a driver here.
39:50
This is not the right part for this car.
39:52
So that fixed it, put the integration relay in there.
39:55
So anyways, those are just my thoughts
39:57
recently on wrong parts.
39:59
I'm sure you guys deal with this too out there
40:03
So if you got a story about a wrong part,
40:06
you wanna share it, you know, put it in the Facebook group
40:08
or give me a shout, we'll have you on the podcast
40:11
So these man-made issues, which wrong parts usually are,
40:16
can be very interesting.
40:18
But that's all I got for you today.
40:20
Thank you so much for listening.
40:21
Really appreciate it.
40:22
With that out of the way, let's get out there,
40:24
start fixing the world one car at a time.
40:27
["Dance of the Sugar Plum Fairy"]