00:00
Welcome to the Automotive Diagnostic Podcast.
00:14
We're going to explore ways to sharpen our diagnostic skills, find learning resources, and hear from
00:20
experts in the automotive field.
00:25
Hey, have you ever been faced with the challenge of sourcing, installing, and programming a used
00:33
control module in a vehicle?
00:35
I know a lot of us have.
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It seems to be happening more and more often today with the volume of control modules on
00:42
vehicles, the cost of some new ones, or even the availability of new control modules in
00:47
some cases used may be the only option.
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So what do you do here?
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I strongly recommend checking out SJ Auto Solutions and Tommy Oliva.
00:57
Tommy offers a cloning service for used control modules to make these things plug and play
01:04
for the vehicle that you're working on.
01:06
In a lot of cases, he is also able to source the control modules if you're unable to
01:12
locate one for the vehicle that you're working on.
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But once you get connected with Tommy, he's going to offer fantastic support from
01:19
start to finish to make sure that that control module is going to work in your application.
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He's also got tech support that he offers through his website, along with some free resources
01:31
there as well on information about used control module programming.
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So make sure to check out SJ Auto Solutions.
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I can't recommend that enough.
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Hey, what's going on?
01:47
Welcome to another episode of the Automotive Diagnostic Podcast.
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My name is Sean Tipping, and I'll be your host once again for this week's episode.
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Just me on the show this week, and I'm going to share some thoughts from doing
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mobile diagnostics over the past couple of weeks.
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Lots of diet requests lately, I guess always.
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It's in high demand.
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If you can figure this stuff out, there's people that are willing to pay you to
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figure it out for sure.
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It's not always easy.
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Sometimes kicks are but, but I still enjoy it.
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And I'm trying to share on the show as often as I can just some tips that might
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change your mindset on stuff a little bit when you're jumping into diagnostics.
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And as you've probably heard on this show plenty of times before,
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I've talked about parasitic draws that is challenging diagnostic can be
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time consuming, but very common.
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And it's something that the customer 100% wants to get fixed.
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Otherwise the battery's just going to keep dying unless they put one of those
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disconnects in, which some people do.
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That's their fix for it, but it's not ideal.
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So we want to fix the drain on the battery.
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Obviously many of you have dealt with them.
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You've heard a lot of the case studies.
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Maybe you've even been to my class.
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I have a class on parasitic draws because I did so many of them for shops.
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I got a process down pretty well and I go through that process.
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I go through the details, the specifics, some case studies.
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And I've also shared some case studies on the show here with you as well for
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the ones that I've found been maybe a little bit more interesting or,
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you know, challenging in one way or another.
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And there's a lot that goes into it, but I want to go off of one aspect
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today because it is one that when I talk to technicians out in the field
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that, you know, they're calling us in for these parasitic draws,
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there's not a ton of people who grasp this idea.
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Now I'm sure plenty do.
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And if you're listening to this show and you've heard case studies from me
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before or you took my class, you do as well, but maybe not.
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Maybe you're new to this.
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Maybe you haven't done a whole lot of parasitic draws just yet.
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Or you're doing them and you're maybe just still in the older
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method of tracking down that draw.
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But as vehicles and technology and the platforms evolve, these
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problems evolve with them and we need to be ready to pivot.
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Now you could jump forward to like really new vehicles and say, well,
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hey, our parasitic draws are going to be a thing in the future
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because there are like battery management systems on some vehicles
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that will actually like shut things down in order to prevent a parasitic draw.
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It's like a management system for the electrical draw on a battery.
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But not everything has that.
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And I mean, even in that case, you still might have to figure out
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what component is staying awake, is drawing current when it's not supposed to.
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To be honest, I don't have a ton of experience with those systems yet.
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I've just seen a few vehicles with codes indicating that, hey, there was
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excessive draw on the battery after shutdown and whatever modules in charge
04:58
of that is actually like shutting things off.
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I'll be telling us, I need to read up on it a little bit more just to see the details
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Of course, it's going to depend on vehicle platform.
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But anyways, the cars I'm dealing with, they're killing the battery
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and nothing is stopping it.
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But when we're getting into these vehicles, parasitic draws,
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there is one thing that I'd like everybody to think about on a modern vehicle.
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What do I mean by modern vehicle?
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I don't know, built within the last 10 years.
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You could probably go back further than that, depending on the platform and the vehicle.
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But vehicles within 2015, 16 to now, one thing that they're going to have in
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common, just about everything, is there is a communications network.
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And my point here that I'm going to try to drive home today is that on modern
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vehicles, a lot of parasitic draws, not all of them, still possible to have
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your regular parasitic draw.
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You're going to go through the traditional format to find the source.
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But that a lot of parasitic draws on vehicles now today are really just a
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network challenge in disguise or a network problem in disguise.
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Now, I'm not saying necessarily that a problem with the physical network is
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going to cause a draw on the battery.
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But the way that we find the problem ends up being the same way that
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we find a problem with a communications network.
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So I'll explain that and maybe you already see where this is going.
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But I want to get this across to you because it changes my process on these.
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When I consider that, that, hey, the thing that is drawing on this battery,
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on this particular vehicle, I'm going to end up looking at the vehicle
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network to see which network or which module is staying awake, which is
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causing the battery drain.
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I want to identify that early on and it completely shifts my diagnostics, right?
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I go from using an amp clamp or using voltage drop or pulling fuses, whatever
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your method is exactly to determine where the current is going.
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It shifts to looking at a network and breaking it down into subsections to
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find the module that's staying awake and then trying to figure out is that
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the module or something else keeping it awake.
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But if we can quickly identify on these vehicles that a network is awake,
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we can almost like disregard the amp clamp for a while, right?
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So traditionally speaking, in a parasitic draw diagnostic, we're
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starting with how much current is leaving the battery after the
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shutdown period has occurred, right?
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Whatever that is, right?
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Is it five minutes, 10 minutes, 40 minutes, whatever it is.
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Okay, it depends on the size of your draw as well.
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There's, I'm not going to go into all of that, but when the vehicle is
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supposed to be asleep and at 50 milliamps, it's at two amps.
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Okay, so we've identified that there is an excessive amount of
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current coming out of the battery when it's not supposed to.
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Now, my next question when I'm doing a parasitic draw is where is
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that current going off of the battery?
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Now, generally speaking, if you look at your battery, you've got
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cables on the negative and the positive side.
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I mean, I guess that's true for all batteries, but they're going
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to go to different locations, right?
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Maybe you only have one ground cable that goes to either the
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engine block or the chassis.
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Maybe there's a couple of them.
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Um, but on the power side, a lot of the time, you know,
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you'll have one that goes to starter alternator, one that
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goes to the under hood fuse block, one that goes to the
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under dash fuse block, right?
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And you can use your amp clamp and you can use your amp clamp
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and you can put it around the different cables to see, oh, okay.
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I have two amps of draw total, right?
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I've measured that at the, at the battery and all two amps
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or almost all of the two amps go to the under dash fuse box,
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And then I'm going to go there and maybe I'll start doing
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some voltage drop testing across fuses.
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That's possibility.
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I may still do that.
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But if the thing that I've changed about my process in doing
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this is before I'm even pulling out a amp pound or a volt meter
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to do voltage drop across fuses, right?
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I'm still, I was still going to use the amp clamp and verify
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how much current is coming out of that battery when it's supposed
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But once I've identified that, hey, a draw is actually
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happening, and especially if this is somewhere between one
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and three amps, somewhere in that neighborhood of total
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current draw on the battery, this could be something else.
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But I am going immediately to the vehicle network or networks
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and see if I have can bus or network activity at that time.
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And this usually ends up being can bus and it generally ends
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up being some sort of interior body can, but not always.
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There are powertrain cans and other can networks that can
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But I'm going to look at how is this vehicle network constructed?
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Can I access all of them through the DLC?
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Do I have to go to a module?
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How much work is it to access it?
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How many networks do I have?
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But I'm going to actually skip ahead in my diagnostic process.
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And I'm going to check that.
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And I've even started doing this while I'm waiting for the
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vehicle to go to sleep, right?
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Is that the 20 minute wait period?
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Again, depends on the size of the draw.
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If you draw four amps, you don't have to wait 40 minutes.
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I can guarantee you that if you draw 250 milliamps, maybe you do.
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So determine what is the actual size of draw that you're dealing with?
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If it stays high at four amps for 10 minutes, we'll just find that.
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You don't have to wait another 30.
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But while I'm waiting for it to go to sleep, I will figure out
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the network structure, how to tie in and I will get my scope
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hooked up to the network.
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Whether that be a use scope or a Pico, sometimes having the multiple
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channels here is helpful and I'll touch base on that as well.
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But I want to see network activity.
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And maybe during that wait shutdown period where the vehicle
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hasn't fully gone to sleep yet, there is still network activity
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But here's the deal.
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When there's network activity on a can bus, interior can, body can,
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whatever it might be, and that extends past that time where
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the vehicle should be asleep.
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That is now the problem that you're going to track.
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OK, what I'm getting at there is if you start testing fuses, which you can,
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you can figure out, OK, which fuse has the voltage drop?
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Where's the current going?
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What circuits and it's a can bus that is awake in multiple modules
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that are talking when they're not supposed to.
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You're going to find multiple fuses with current going through them.
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OK, and then this gets really confusing.
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Like, oh, I have to pull out eight different fuses to get the draw
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down to an acceptable amount.
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Where do I go with that?
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And I've been in that situation.
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I'm sure most of us have been in that situation looking for a draw.
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We're just like, well, let's draw here.
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How do I determine which path to go on?
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A lot of times with that ends up being is a network that's awake.
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So where I'm going with this is I just want to eliminate that
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right off the bat, maybe concurrently while I'm checking
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other things or waiting for it to go to sleep.
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Like I mentioned, I'm getting my scope hooked up or at least getting
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access to the network and I'm skipping ahead past all the fuse
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testing because here's the deal.
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If I have determined that I have waited the acceptable amount of time
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for the vehicle to go to sleep, OK, and I've determined that there
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is excessive draw on the battery and I've got my scope hooked up
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to a network on the vehicle and I see activity.
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I don't really care about my amp clamp anymore.
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At that point, I just need to figure out who is talking,
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who is keeping the network awake, right?
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If that traffic stays on the network indefinitely,
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that's now the thing that I am following.
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And this is where I'm saying this now becomes a network
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diagnostic, not so much a parasitic draw.
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Once I find the source, the module who is talking,
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then I'll disable it, you know, I'll unplug it, whatever I have to do.
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And then I'll check my amp clamp and make sure it goes to sleep.
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But I did this recently on a Lincoln.
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I didn't even pull out the amp out on this one.
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I saw, OK, we had somewhere in the neighborhood of two and a half,
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three amps, somewhere in there.
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And I immediately went to the network.
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Now, on this Lincoln, you can get to two networks of the DLC,
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the other two at the back of the gateway.
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And so there's a little bit of work to access the network,
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but you can get creative and you can find components
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to where it's easier to tie in.
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But it didn't matter because all of the networks were awake.
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OK, there was three high speeds and a medium.
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Everybody was talking indefinitely, killing this battery.
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And it was accumulating about two and a half to three
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amp draw on this thing and killing it, you know, over the course of a night or two.
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So I went right from measuring total draw out of the battery to my network.
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I'm skipping ahead there because normally when I describe my process,
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which I even have in the class, is I'm using the amp clamp.
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I'm figuring out which path out of the battery is the current going to.
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Is it the, you know, under hood fuse box?
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Is it the under dash fuse box?
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Is it the alternator? Right.
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I'll move the amp clamp around and I'll figure out the path.
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And then I'll start testing at that component, you know,
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12 volt to drop the fuses, maybe depending on what it is unplug it,
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whatever I need to do in order to determine from that component.
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It's usually a power distribution center.
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Where is the current going from there?
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But I'm not doing that in this case.
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In this case, again, I went right to the network and I watched it
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and I'm waiting and it takes a little bit of time to wait.
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But again, that two and a half, three amps should be.
15:12
This episode is brought to you by L one automotive training and Keith Perkins.
15:18
If you're looking for education on module programming,
15:23
J 25, 34, eProm work, key in a mobilizer,
15:28
electrical diagnostics or drivability diagnostics.
15:32
Keith has a website L one training dot com
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that's got over 60 hours of training videos on all those subjects and more.
15:41
When I first started out doing mobile,
15:44
I utilized Keith's videos on module programming in J 25, 34
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in order to get my head wrapped around what I would need for the tooling,
15:54
the computers, the software setups,
15:58
you know, what kind of obstacles I would be up against
16:00
when I'm out there programming modules on cars.
16:03
And it was a huge benefit to me.
16:05
And I continue to use the training videos that he has on his website.
16:09
So I strongly recommend checking out L one training dot com.
16:14
The link is in the show notes.
16:17
Gone within 10 minutes.
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It really shouldn't take it much longer than a couple minutes
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for it to drop down below that point.
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You're going to hang at that like 250 milliamps for quite some time.
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But two, three amps should not be the draw on the battery for very long.
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That is not normal.
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And again, it's an accumulation of multiple modules
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staying away, talking on the can bus.
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And again, four different networks on this vehicle, they were all active.
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So I'm actually surprised the draw wasn't more.
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But I'm sure in an ignition off state,
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certain modules aren't going to be drawing too much current,
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but they're still talking on the bus.
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There's still traffic everywhere.
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But now this becomes a completely different diagnostic.
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I need to, number one, figure out, well, which network is talking first?
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And then number two, which module on said network
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is the one that's talking now?
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This one was acting in a way that I've seen
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failures on Ford modules before where it would actually let
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the current draw on the battery drop down to about 250
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for maybe 30 seconds or so, and then it would pop back up to three amps.
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And if you go way back in my case studies to one of my earliest episodes,
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I have a Ford edge that I did this diagnostic on.
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And it was same thing.
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All the networks were awake.
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It would go to sleep or try to it would hang in that 250
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and then it would jump back up to three amps once everybody was talking.
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And if you watch the network, you could see the same thing.
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You would see it go quiet.
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And then all of a sudden there'd be traffic there.
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Same thing on this Lincoln.
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This is a 2016 or 17 Lincoln MKX.
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But, you know, similar network architecture as that Ford edge,
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even though it's a little bit older.
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But what you can do in a situation like that, where you have a network
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that is waking up and it wakes up everything else,
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because what's happening is whatever network is talking first,
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that network is connected to the gateway module and other gateway modules,
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like maybe an instrument cluster BCM and APM who are connected to multiple modules.
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And somehow through the connection, I don't know exactly who does what.
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I would imagine the gateways probably responsible for a large amount of this.
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But that one one can network starts talking.
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All of a sudden all of them start talking.
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And if you're just looking at it on like a big time base on a scope,
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you're just like, oh, they all started at the same time.
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This is where a multi-channel Pico comes real, comes really in handy
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is because you can set up four channels on four networks
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and doesn't matter high or low.
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Just pick a side of a network, get yourself set up and wait for it to turn on.
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Like in this case, again, it would go to 250 and then it would pop back up.
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Look at which one starts talking first, right?
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If you're going left to right across the screen,
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you're just looking at who moved first, which network had activity on it first.
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And it was the high speed can two on this one.
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We saw a blip on that one.
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And then yeah, in like human time, it all occurred at the same time.
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But on Pico time, where we can zoom in, we can see that clearly
19:45
every single time high speed can two talks first.
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So I can safely assume the module that is talking, keeping everybody awake,
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lives on high speed can two, and that's what I need to find.
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I don't care about the rest of the networks.
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I'm focused only on high speed can two.
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So I've now eliminated it down to that series of modules.
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And now what I'm going to do is break that network up into sections
20:09
using connectors to make the network smaller or divided up into pieces
20:14
so that I can say, OK, these four modules are on this side.
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These four modules are on this side.
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I'm going to break it apart.
20:20
And then I'm going to watch each side of the network
20:23
and see, OK, which side is still waking up or talking.
20:27
OK, now I've reduced it down to that many modules.
20:30
Now, one thing I will caution you on well, two things, actually,
20:34
if you're using a large connector to separate the network
20:37
because you've got the two can wires that go through it.
20:40
Number one, be conscious of what else is on that connector.
20:43
You may be killing power to something important and getting false test results.
20:48
That's a possibility. OK, here's the other thing.
20:50
And Ford likes to do this for Lincoln.
20:54
They will run that network through the same connector twice.
20:59
And you want to be aware of that because you're actually splitting
21:01
the network in two places.
21:02
That's fine. If you know, you can test appropriately,
21:05
but it's not always really clear on the diagrams
21:09
unless you're paying attention that they double back
21:12
and go through the network or through the connector at two different wires.
21:17
So you have like four wires of the same color on the same connector
21:21
and you've separated in two spots.
21:22
So just be aware of that if you're going to separate it this way.
21:25
There are times where I will choose to cut the network wires
21:30
if I don't have a good way to split it.
21:32
Now, I will also weigh that against how many modules
21:35
am I going to eliminate by doing this and how hard is it to access said modules?
21:41
If it's easy enough to just unplug the modules, sure, I'll do that.
21:45
But as all of us know, that's not the easiest thing of the world.
21:48
Sometimes getting to these modules is a ton of work in itself.
21:52
And I'd rather divide up the network this way and use the traffic on the network
21:56
because once the module who is talking is no longer on the network,
22:00
everybody else goes to sleep like, OK, we're done.
22:02
Let's go sleep until we get ignition wake up, right?
22:07
So we break it down further and further until there's only a couple modules
22:11
left. And this one ended up being the transmission range control module
22:15
that's up underneath the right front fender.
22:19
I've done some transmission range control modules on Ford,
22:22
never one in this exact location.
22:24
It was actually really tough to find.
22:26
Like, you can't see it until you pull that inner fender cover off.
22:30
And it was just the module that was waking up and going back to sleep.
22:35
You do want to look to see are there any inputs to a module that are
22:39
keeping it awake? I had a Ford escape recently where the button
22:43
for the steering wheel was intermittently pulling the circuit
22:48
down and waking up the cluster and keep in the cluster was the thing
22:52
keeping the network awake.
22:54
But it would have been very, very easy to call a cluster on that one.
22:57
But it was a switch on the steering wheel that was the problem.
23:00
So you do want to look at all the circuits and, you know,
23:03
what could potentially be keeping this network or this module awake?
23:07
One thing that you can do if you're not sure is take the module out of the vehicle,
23:12
just put power and ground to it wherever it would be getting it in the vehicle.
23:16
And it's going to have to have a constant power and ground
23:20
in the vehicle in order for this scenario to be happening.
23:24
So you can do the same thing on the bench.
23:26
And then you can monitor the comm lines right out of that module
23:30
and see if it wakes up all on its own, right,
23:32
with nothing else connected to any circuit.
23:35
Obviously, there's probably some nuances and caveats to that test,
23:38
but it's something that I'll use to prove to myself that, yeah,
23:41
that that module keeps waking up all on its own.
23:44
It needs no other input from the vehicle.
23:46
And if it doesn't do it outside of the car, but it does in the car,
23:50
you might really want to consider, hey, what am I missing here?
23:52
What other inputs could be coming to this module?
23:56
But here's the deal.
23:58
What I was talking about there from the start of looking at, you know,
24:01
seeing which networks talking first, splitting it up at connectors, all of that.
24:06
That's network diagnostic stuff, right?
24:09
That's the same if I had a module that was corrupting a network, right?
24:12
I had one module that was causing a problem on the network, disrupting traffic.
24:17
And I'm breaking down the network in order to find it, right?
24:20
It's short to power, short to ground on the network.
24:23
I'm going to break it down to sections until I find the one.
24:26
And I mean, even same thing.
24:27
Once you find that module that's corrupting the network,
24:30
I need to test powers and grounds to make sure it's not a, you know,
24:33
bad ground that's causing the corruption of the network because that can happen.
24:36
And that's all network stuff, right?
24:38
It completely switches at that point.
24:41
And that whole diagnostic after the initial look at the AMP clamp,
24:45
I did not care about the actual AMP clamp until I was done.
24:51
Until I unplugged that module and I went over, I watched it.
24:53
I'm like, OK, you know, network activity is no longer there.
24:57
And our amperage drops down to 50 milliamps where we want it.
25:01
But again, I never even pulled out the amp out on it.
25:04
So where I'm going with that is for modern vehicles,
25:07
if you're looking at parasitic draws, just really, really consider,
25:12
I got to look at the network on this vehicle as I'm setting up for the test
25:17
and just be prepared to switch gears to you're really trying to break down.
25:22
OK, who's talking on this network when they're not supposed to?
25:26
And it's a different path.
25:29
Now, the other thing I played around with a little bit
25:31
and some other people out there have as well is when you have a module
25:36
that is waking up on a can bus.
25:38
Well, I should say, when you have a module that's talking on a can bus,
25:41
it's going to use an identifier at the beginning of the message.
25:45
Now, there's a lot that goes into this.
25:48
I have a video on setting up the serial bus decoder in Pico.
25:53
If anybody's interested, I can share that, but it's pretty straightforward to use.
26:00
And modules can use different IDs or I should say modules can use multiple IDs.
26:06
They're not always going to have the same identifier for every single message.
26:09
But here's what I found when you have a module that is just waking up.
26:14
It's usually going to be the same message every single time that it wakes up.
26:18
OK, and it's going to have the same identifier.
26:20
And the identifier is relating to that particular module.
26:24
Now, what's in the data packet?
26:25
I don't know, what does the identifier mean beyond numbers?
26:30
I guess it just refers to that module.
26:33
Maybe it has some bearing on the message that it's sending.
26:36
It doesn't matter too much to me.
26:37
But here's what I do know is looking at modules
26:41
across a similar vehicle platform.
26:46
I've seen that the same ID is used for the same type of module.
26:50
And let me give you an example.
26:51
So that forward edge I was talking about way back when it was a tire pressure
26:56
control module that would wake up and then go back to sleep.
26:59
Very similar to this module I just diagnosed on this Lincoln,
27:02
but it would wake up and go to sleep.
27:05
And looking back at the waveforms that I had captured from back then,
27:10
the ID of that message every single time that module woke up was the same.
27:15
OK, now I looked at another forward edge
27:18
many, many years later in preparation to teach this class.
27:22
And it was a similar year to that one.
27:24
I think it was like a 2011 or something.
27:26
And I looked at the tire pressure module and you might say, well,
27:30
how do you know which one is which?
27:32
You can look at a dead can bus and you can force a module awake, right?
27:36
Give it power to the ignition feed and then or unplug it and plug it back in.
27:42
And it's going to be the first module that talks and you can see that ID.
27:46
The other thing you can do is watch the full can bus traffic with all of the modules.
27:51
You can filter the ID to the one that you're looking for,
27:54
pull the fuse for said module and see if it goes away.
27:57
It's another backwards way of figuring out, OK,
28:00
who has this identifier for the can bus message?
28:05
It's not exactly a quick thing, but you can do it.
28:09
I also looked at my Ford Transit Connect, which is 2012.
28:14
Actually, we have several of them.
28:16
And the tire pressure module has the same ID as the Ford edge of a similar year.
28:20
Now, does that mean every single this applies for every module and every Ford?
28:26
I'm sure there's examples where it's not going to be true.
28:29
But here's what I've been doing when I find situations like this
28:32
where I have a module that continues to wake up and talk on the bus.
28:37
I will just capture that identifier and I will write it down in my notes for future use
28:43
so that if I run into another Ford edge with a TPMS unit that's talking,
28:48
I already know the ID and if it ever happens on a Transit Connect, I also know the ID.
28:54
If I see a telematics module on a Lincoln MKC waking up the high speed can bus three,
29:00
I have that identifier documented and I will be able to identify that
29:05
just by the first time that it wakes up and will go immediately to that module.
29:09
There'll be no breaking down of the network.
29:11
Same thing on this transmission range control module on this Lincoln.
29:15
So these are all Fords.
29:16
So I guess I haven't had an opportunity to utilize this on another brand,
29:21
but Fords seem to be very common for issues such as this.
29:25
And so all I'm doing is documenting that ID.
29:28
Do I ever use it again?
29:30
It's possible that is completely useful, useless information,
29:33
but I've already got my Pico out most likely for the DIAC.
29:37
And it takes me maybe 10 seconds to set up a serial decoder.
29:42
Look at the first message, write it down, put it in my notes.
29:45
It's not costing me a whole lot to document it.
29:49
Now, if you really want to go crazy and you work on the same platform all the time,
29:54
you could figure out the IDs for every module on a particular can bus
29:58
on a vehicle and document all of it.
30:00
I haven't found that to be necessary or for me to have the time to do that.
30:06
But it's something you could do.
30:08
So that's just a little extra there.
30:10
Again, I got that stuff in the class that I teach.
30:12
If anybody's ever interested, I'm sure I can figure out something to do that online.
30:16
But that's where I'm going to wrap this up, is that modern parasitic draws
30:21
are really just network diagnostics in disguise.
30:25
So I like to thank everybody for listening.
30:28
Hope you have a great Christmas holiday season.
30:31
We'll get one more episode out for the end of the year.
30:34
But that all the way.
30:35
Let's get out there, start fixing the world one car at a time.