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The Fuel Problem Nobody Warns You About

The Fuel Problem Nobody Warns You About

The Diesel Podcast Feb 18, 2026 51 min
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About this episode

Garth returns to discuss the often-overlooked fuel problems that diesel truck owners face, particularly during winter months. He shares insights from his recent experiences on the road, highlighting the importance of winterizing diesel fuel to prevent gelling. The conversation shifts to fuel system maintenance, emphasizing the risks of water contamination and bacteria growth in diesel tanks. Garth explains how modern ultra-low sulfur diesel can lead to more water in fuel, creating conditions for algae and bacteria to thrive, which can clog filters and cause serious issues for truck owners.

Cars: Porsche 911
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Technical Too Afraid to Ask
Term

gelled fuel

"And if somebody fails to do that and they gel up and they're plugged up, that's when they need our red bottle, the diesel 911 product to reliquify the gelled fuel, get the vehicle up and running."

Gelled fuel is diesel fuel that has turned thick and sticky because it got too cold. This makes it hard for the engine to use the fuel, which can cause starting problems.

Company

Diesel 911

"...they need our red bottle, the diesel 911 product to reliquify the gelled fuel, get the vehicle up and running."

Diesel 911 is a special product you can use if your diesel fuel gets too thick and won't work. It helps to make the fuel runny again so your vehicle can start.

Car

Porsche 911

"... that's when they need our red bottle, the diesel 911 product to reliquify the gelled fuel, get the ve..."

The Porsche 911 is a famous sports car that many people recognize because of its unique shape and fast speed. It's known for being fun to drive and has been around for a long time, making it a favorite among car lovers.

Term

diesel fuel supplement

"And then add diesel fuel supplement into the fuel at that point. Because if you just rely on 911, it's going to refreeze."

A diesel fuel supplement is a special liquid you add to diesel fuel to help it work better, especially in cold weather. It can stop the fuel from getting thick and hard to use.

Term

fuel system maintenance

"...that's fuel system maintenance. And I was thinking back to the episodes I've done, the conversations I've had over the years."

Fuel system maintenance means taking care of the parts that deliver fuel to the engine. If these parts aren't looked after, the engine might have trouble starting or running smoothly.

Car

Cummins 5.9

"...I remember years ago I had a friend with a, it was a 2004 or five, five nine Cummins. And he kept having these issues with hard starts or sometimes the truck would just die."

The Cummins 5.9 is a powerful diesel engine used in trucks, especially in the Dodge Ram. It's known for being strong and lasting a long time, which is why many people like it for heavy work.

Term

diesel truck

"...what are we missing as diesel truck owners when it comes to maintaining our fuel tank?"

A diesel truck is a type of vehicle that runs on diesel fuel instead of gasoline. They are often used for heavy work because they are strong and can go longer distances on less fuel.

Term

DPF flush

"the injector and DPF flush. We have our diesel clean. That's our maintenance product that you use all the time."

A DPF flush is like a deep cleaning for a part of a diesel engine that catches dirt and soot. It helps keep the engine running smoothly and makes it cleaner for the environment.

Term

diesel injector

"And then hey, when you need to quit clean the diesel injector and DPF flush now with the tank maintenance side, we have our clear diesel to help prevent..."

A diesel injector is a part of a diesel engine that helps spray fuel into the engine for it to work. Keeping it clean is important for the engine to run well.

Term

winter prep campaign

"And one of the things that we've done the last several years was our kind of going into winter, we've had a campaign out there, our three step winter prep campaign. And, you know, the first step is dehydrate your fuel tanks, get rid of the water."

A winter prep campaign is a set of actions taken to get your car ready for winter. It helps ensure your vehicle runs well in cold weather.

Term

dehydrate your fuel tanks

"And, you know, the first step is dehydrate your fuel tanks, get rid of the water. So that starts with the clear diesel."

Dehydrating your fuel tanks means getting rid of any water in the fuel. This is important because water can freeze and cause problems in your car's fuel system during winter.

Term

clear diesel

"So that starts with the clear diesel. So because if you don't remove the water going into winter, what's water going to do when it's trapped in the filter at 32 and below, it's going to freeze."

Clear diesel is a special kind of diesel fuel that has been cleaned to remove water and other impurities. It's important for keeping engines running smoothly, especially in cold weather.

Term

fuel filter

"So because if you don't remove the water going into winter, what's water going to do when it's trapped in the filter at 32 and below, it's going to freeze."

A fuel filter is a part of your car that cleans the fuel before it goes to the engine. It helps keep the engine running smoothly by removing dirt and other unwanted stuff from the fuel.

Term

ultra low sulfur

"But today with ultra low sulfur with biodiesel, it blends into this fuel. We have a lot more water in the fuel systems."

Ultra low sulfur is a type of diesel fuel that has very little sulfur in it. This helps to make the air cleaner by reducing pollution from diesel engines.

Term

common rail

"The high pressure common rail engines are very, very sensitive to water. Injectors and pumps really hate the water going through them and causes a lot of damage to those systems."

Common rail is a modern way to inject fuel into diesel engines. It helps the engine run better and cleaner by allowing more precise control over how much fuel is used.

Term

water fuel separator

"So that's why they put water, fuel water separators."

A water fuel separator is a tool that helps keep water out of the fuel that goes into the engine. This is important because water can damage the engine parts.

Term

winterization

"To your point, winterization, it is critical. I mean, people have icing issues and it's because of the waters getting separated from that fuel."

Winterization is getting your car ready for winter. It helps prevent problems like ice in the fuel and makes sure your car runs well in cold weather.

Term

diesel engine

"Comment question we get from you guys a lot is, hey, I need a diesel engine. I either, you know, I can't wait this long to get one or normal place I get stuff from it."

A diesel engine is a type of engine that runs on diesel fuel. It's often used in trucks because it can be more efficient and powerful than regular gasoline engines.

Term

stock engine

"I don't want to go back with just a stock engine."

A stock engine is the original engine that comes with a vehicle, without any changes. Some people want to upgrade it for better performance or to handle heavier loads.

Company

DFC diesel

"DFC diesel is a sponsor of the podcast. We worked with them hand in hand on doing episodes, answering technical questions."

DFC Diesel is a business that rebuilds and sells diesel engines for trucks and other heavy vehicles.

Term

Duramax

"They have a complete lineup of Cummins, Duramax and Powerstroke remanufactured engines that are set to a standard of ISO 9001 2015 standards."

Duramax refers to a type of diesel engine made by General Motors for their trucks, known for their power and reliability.

Term

Powerstroke

"They have a complete lineup of Cummins, Duramax and Powerstroke remanufactured engines that are set to a standard of ISO 9001 2015 standards."

Powerstroke is a type of diesel engine made by Ford, used in their larger trucks for better towing and hauling capabilities.

Term

Cummins

"They have a complete lineup of Cummins, Duramax and Powerstroke remanufactured engines that are set to a standard of ISO 9001 2015 standards."

Cummins is a brand that makes powerful diesel engines used in trucks and heavy machinery.

Term

ISO 9001 2015 standards

"that are set to a standard of ISO 9001 2015 standards, which is a huge deal in the aftermarket."

ISO 9001:2015 is a set of rules that companies follow to make sure they provide good quality products and services.

Term

aftermarket

"which is a huge deal in the aftermarket. And there's certain levels of quality testing validation that are required for that."

The aftermarket is where you can buy car parts and accessories that are not made by the original car company.

Term

condensation

"So you're going to have all that condensation that's forming on those tank walls falling into the diesel fuel. So you end up with water and the fuel."

Condensation happens when warm air cools down and turns into water. This is important for fuel tanks because it can cause water to mix with the fuel, which is not good for the engine.

Term

bacteria path

"You end up with a bacteria path and that's where you start growing bacteria. Equipment tank does the same thing if they're going to be a metal tank of sorts."

A bacteria path is when bacteria grow in the fuel tank, usually because there's water mixed with the fuel. This can cause problems for the engine.

Term

transfer tanks

"I was going to ask you about plastic versus metal because there's a lot of diesel truck owners that have transfer tanks."

Transfer tanks are extra tanks that truck owners use to carry more fuel. They help in refueling other vehicles or equipment when needed.

Company

Hitachi

"he was having bacteria issues in one of his Hitachi log loaders."

Hitachi makes a lot of different machines, including ones used for logging. They are known for their heavy equipment that helps with big jobs.

Term

fuel sample

"...we pull a fuel sample because I want to know what their fuel looks like before we start talking about how well our anti gel works..."

A fuel sample is just a little bit of fuel taken from a tank to check if it's clean and safe to use in an engine. It helps find out if there are any problems with the fuel.

Term

water separator

"...I knew about water and fuel and the water separators that come on them or the aftermarket ones..."

A water separator is a part that helps keep water out of the fuel that goes into the engine. Water can cause problems, so this part makes sure only clean fuel gets used.

Term

fuel gelling

"...I understand fuel gelling. I understand keeping my fuel system clean and protecting my emissions components..."

Fuel gelling happens when diesel fuel gets too cold and turns into a thick gel. This can block the fuel lines and make it hard for the engine to get fuel, causing it to run poorly or not start at all.

Company

Power Service

"...If people want to learn more about this, read the information, the data you guys have and some of the other products is the best place to go to the power service website..."

Power Service is a company that makes products to help keep fuel clean and engines running well. They have different solutions for both diesel and gasoline engines.

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