Sandy Wilkins of Wilkins Racing Engines
Hidden Horsepower by Total Seal
Sandy Wilkins of Wilkins Racing Engines Hidden Horsepower by Total Seal · Apr 18, 2026
Sandy Wilkins of Wilkins Racing Engines

Annotations will appear as you listen

0:00
70:22
Sandy Wilkins of Wilkins Racing Engines
Term

ring seal technology

Piston rings need to seal tightly against the cylinder wall. If they don’t seal well, some combustion gases escape and the engine can burn oil or lose efficiency.

Company

Total Seal Piston Rings

Total Seal makes piston rings, which are small parts that sit on the piston inside the engine. Their goal is to help the rings seal better so the engine burns fuel more efficiently and uses less oil.

Topic

PRI show

The PRI show is a big event for racing and performance parts. It’s where companies show off new products and where people in the racing industry network.

Topic

NHRA Gator Nationals

The NHRA Gator Nationals is a drag racing competition. The host is saying the racing car had branding tied to a win at that event.

Topic

horsepower

Horsepower is basically how strong an engine is. Higher horsepower usually means the car can make more power and accelerate harder, especially at higher speeds.

Topic

pro stock

Pro Stock is a category of drag racing where teams build cars to compete under specific rules. It’s competitive and winning major races usually means the car and engine are working really well.

Topic

Pomona's

“Pomona’s” refers to the Pomona NHRA race, a famous stop in Southern California. It’s mentioned as part of the set of big events Pro Stock drivers aim to win.

Topic

Indy

“Indy” here likely refers to an NHRA event at Indianapolis, which is commonly part of the drag racing schedule. The host is listing major stops that a Pro Stock driver can target during the season.

Topic

Gainesville

Gainesville refers to the NHRA drag racing venue in Gainesville, Florida, known for hosting major testing and race activity. The host mentions going there for testing and working with teams, which highlights how engine builders and teams use track time to dial in performance.

Topic

top fuel

Top Fuel is the fastest, most powerful class in NHRA drag racing. It’s where teams run dragsters built specifically for maximum acceleration.

Part

new rings

Piston rings are critical sealing components that control compression and oil consumption inside the engine. In high-stress racing applications, ring design (materials, coatings, gap, and tension) can directly influence reliability and power consistency.

Term

fuel cars

In drag racing, “fuel cars” usually means race cars that use special fuels instead of regular gas. Those fuels burn differently, so the engine parts have to be built to handle it.

Concept

300 mile per hour run

Hitting 300 mph on a drag strip is a huge milestone. It means the car is going extremely fast, and that takes a lot more than just engine power.

Topic

NHRA drag racing

NHRA is the organization that runs a lot of the big drag races in the U.S. Saying “NHRA drag racing” tells you the guest competes in that mainstream drag-racing world.

Topic

top sportsman world championship

The “Top Sportsman World Championship” is an NHRA championship event/class that recognizes top performers in the sportsman ranks. Winning it indicates a high level of consistency and race-day execution, not just raw engine output.

Company

Wilkins racing engines

Wilkins racing engines is Sandy Wilkins’ engine-building business. The episode is about how engine builders develop parts and tune engines so they perform consistently in racing.

Concept

restarting the engine shop

That phrase means the engine builder is getting their business going again. It usually involves getting parts and starting new engine projects.

Concept

drift car

A drift car is set up to slide around corners on purpose. Because the tires are slipping a lot, the car needs tuning and parts that can handle that stress.

Topic

engine development

Engine development is basically engine “R&D.” People test and tweak parts and settings until the engine makes the kind of power they want and lasts.

Topic

NASCAR

NASCAR is a stock-car racing series where teams build and develop engines to survive long races while maintaining consistent performance. Engine builders often tailor parts and calibration for the series’ rules, track types, and durability demands.

Topic

go-karts

Go-karts are small race cars that are often the first step into racing. They help people learn how to drive fast and race safely before moving up.

Topic

SCCA

SCCA is a big U.S. racing organization that runs amateur and semi-pro road racing. Doing well there can be a big stepping stone in a racing career.

Topic

historic stock car group

Historic stock car racing is racing with older cars, usually from a specific era. It’s a way to keep classic race cars and their technology alive.

Term

crew chief

A crew chief is the person who runs the team and makes the big calls during preparation and race day. They coordinate the car setup and help solve problems so the driver can perform.

Topic

drag strip

A drag strip is a straight-line race track. Cars are judged on how fast they accelerate, so the engine and drivetrain need to deliver strong power right away.

Concept

pro modified team

“Pro Modified” is a drag racing category where cars are significantly changed to make more power. The goal is fast acceleration, but the car still has to survive repeated runs.

Concept

karting

Karting is racing with small go-karts. It’s a great training ground because the cars are simple and you learn how to drive fast by focusing on grip, lines, and control.

Topic

F1

F1 (Formula 1) is referenced as the top tier of open-wheel racing that many drivers aspire to. The speaker is using it as an example of the career path from karting to higher-level racing.

Term

gear ratios

Gear ratios are how the drivetrain “multiplies” the engine’s speed. The right ratio helps the car or kart accelerate strongly instead of bogging down or spinning too fast.

Term

tire sizes

Tire size changes how far the vehicle travels with each wheel rotation. That can affect acceleration and grip, which is why racers pay attention to it.

Concept

tire softeners

Tire softeners are products used to make race tires grip better. They can help the tire feel “stickier,” but they can also make the tire wear out faster.

Term

DMSO

DMSO is a chemical that the speaker says they found could make tires act “softer” and grip better. It’s not a normal street-car product, and using chemicals on tires can be risky and rules-dependent.

Concept

Craftsman truck series

The Craftsman Truck Series is NASCAR racing, but with pickup trucks instead of cars. Teams build and tune engines to match the series rules and the way the trucks race.

Concept

Bush series

“Bush series” is NASCAR slang for a specific series name that changed with sponsorship over the years. It indicates the speaker moved into another NASCAR truck/car series after the earlier one.

Concept

drag racing program

A drag racing program is basically a team’s whole setup for racing cars in straight-line sprints. The goal is maximum acceleration, so the engine and tune have to be built to survive hard launches again and again.

Concept

top sportsman wins

“Top Sportsman” is a level of drag racing competition with its own class rules. When someone says they’ve got Top Sportsman wins, it means they’ve been successful against other cars in that same competitive bracket.

Concept

drag racing engines

Drag racing engines are built for short, intense bursts of power rather than long-duration consistency. That usually means careful fuel/air preparation, ignition timing strategy, and engine durability planning for repeated hard launches and high-stress runs.

Company

signal seals and fasteners

This sounds like a parts supplier for sealing and fastening—things that keep engine components tight and leak-free. In racing, those details matter because engines see extreme heat and stress.

Concept

RY 45

“RY 45” is described as a “very famous and historic” engine, implying a specific, notable racing powerplant with a known development story. For listeners, the key is that engine development names like this often correspond to a particular configuration, rule-era, or performance breakthrough rather than just a generic engine type.

Term

FR nine

They’re talking about a specific Ford racing engine family (“FR nine”) that served as the starting point. Instead of designing everything from scratch, they used parts from that engine and adapted them for a new racing application.

Term

cup engine

A “cup engine” means an engine designed for top-level NASCAR-style racing. It’s built to fit the rules and performance needs of that series, and here it’s being used as a starting point for another race engine.

Term

cylinder heads

Cylinder heads are the parts on top of the engine where the fuel burns and where the valves open and close. Using compatible heads is a big deal because it helps determine how well the engine breathes.

Term

rocker system

The rocker system is how the camshaft’s motion gets turned into valve movement. In racing engines, it’s important because it affects valve timing and how long the engine can handle hard use.

Term

taller deck

A “taller deck” means the engine block is built with more vertical space between key parts. That extra space can let the builder use a longer stroke to make the engine bigger (more displacement).

Term

bigger mains

“Mains” refers to the main bearings that support the crankshaft. Bigger main bearing areas improve crankshaft support and strength, which helps an engine survive higher loads and increased displacement in racing applications.

Term

cubic inches

Cubic inches is a way to describe engine displacement—how much space the pistons move through. More displacement often means more potential power, especially in racing builds.

Term

358

The “358” is shorthand for a 358 cubic-inch V8 displacement class used in NASCAR. Here it’s used as a benchmark to explain how the taller-deck/aluminum-block design can build more displacement than that common racing baseline.

Term

dyno pulls

A dyno is a machine that tests an engine on a stand. A “dyno pull” is one test run where they measure how the engine performs under load.

Concept

dirt late models

Dirt late models are a grassroots-to-regional stock-car racing class run on dirt tracks, with engine rules that differ from asphalt series. The speaker says the engine was specifically designed for dirt late models, meaning the build targets durability and power delivery suited to traction-limited, stop-and-go racing.

Term

Windsor style engine

“Windsor” refers to Ford’s Windsor V8 engine family (a common small-block-style architecture in racing). The speaker contrasts their new dirt-late-model engine with the existing “Windsor style” engines that were widely used at the time.

Term

D head engine

They mention another common engine setup (“D head engine”) that racers were using before this new design. The exact details aren’t fully explained here, but it’s presented as a competitor to the new block/engine approach.

Term

Scott Blumquist

Scott Blumquist is named as one of the early dirt late model drivers to use this engine. Driver adoption is a key part of how new racing engine packages gain credibility—wins and early results validate the design.

Jeep Wrangler
Car

Jeep Wrangler

The Jeep Wrangler is an off-road SUV designed to handle rough terrain. It’s popular with people who like to modify their vehicles for special setups. Calling one a “unicorn” usually means it’s an unusual or rare version compared to typical Wranglers.

Company

Roush Yates

Roush Yates is a racing-focused engine builder. They make high-performance engines for motorsports, and in this story they built the starting point for the engines Sandy was managing.

Concept

twin turbos

“Twin turbos” means the engine uses two turbochargers to make more power. More air gets forced into the engine, so it can burn more fuel and produce more horsepower—if everything is tuned and cooled correctly.

Company

Switzer Dynamics

Switzer Dynamics is a performance shop/engineering company. In this case, they helped by designing a custom turbo manifold so the twin-turbo system could work effectively.

Concept

drag racing technology

Drag racing tech is the stuff engineers use to make cars accelerate hard and reliably in short bursts. It often focuses on getting power to the wheels and keeping the engine from overheating under heavy load.

Part

billet manifold

A billet manifold is a custom-made part that routes exhaust gases to the turbo(s). Using billet (machined from solid metal) can help it handle extreme heat and stress better than cheaper alternatives.

Concept

Hill Climb videos

Hill climb videos refer to motorsport content where cars race up steep courses, often emphasizing traction, cooling, and sustained performance. Sandy notes the timeline was “before” those videos, implying the tech and car development came earlier than the later media exposure.

Concept

all wheel drive

All-wheel drive means the car can send power to more than just the rear wheels. That usually helps it grip the road better, but with huge power it can also feel surprising or hard to control.

Concept

unfun predictable

“Unfun predictable” here is describing drivability: when power delivery is so aggressive and consistent that it removes the driver’s ability to modulate traction and feel. With extreme horsepower, AWD, and turbo boost, the car can become difficult to enjoy because it behaves more like an on/off surge than a progressive power curve.

Part

Robert Yates D cylinder head

The cylinder head is where the fuel/air mixture burns and where the valves live. “Robert Yates D” is a specific high-performance cylinder head design that’s meant to flow well and support big power.

Concept

410 sprint engine

A “410 sprint engine” refers to a specific high-performance engine displacement/class used in sprint car racing (commonly associated with a 410 cubic-inch category). Sandy says the build was “based on” that engine, implying the project borrowed architecture or design lineage from sprint-car powerplants.

Topic

Martinsville

Martinsville is a NASCAR race track. It’s known for being hard on cars because you brake a lot and turn a lot. That can stress the engine, so teams talk a lot about reliability for the whole race.

Concept

durability

Durability is the ability for an engine to survive the entire race distance without failing. The host describes a common development loop: if the engine breaks, you focus next on making it last under the same high-stress conditions. In racing, durability is often the limiting factor that prevents winning even when performance is strong.

Company

Roush H

The transcript appears to reference “Roush H,” which is likely shorthand for Roush Yates Racing, a major NASCAR engine and team organization. In this context, the host is contrasting earlier “cowboy-ish” experimentation with a more structured, large-team approach. That difference affects how parts are developed, tested, and implemented.

Concept

cowboy-ish

“Cowboy-ish” describes a hands-on, improvisational approach to racing development—trying things quickly, discarding what doesn’t work, and iterating fast. The host contrasts that with a more formal, process-driven environment. In engine building, this can influence how aggressively teams experiment versus how systematically they validate changes.

Company

Hendrick

Hendrick is a major racing team. The takeaway is that big teams can connect you with specialists and parts suppliers that smaller builders might not reach.

Company

comp cams

Comp Cams makes performance engine parts, especially camshafts. The idea is that big racing shops can get in touch with companies like this to try new parts and get expert help.

Concept

big business mentality to a small business

They’re comparing how big companies can afford to try risky new ideas versus small shops that can’t take as many expensive chances. It’s about how development costs and failure risk change when you’re running a smaller operation.

Term

10,000... 10,500

They’re talking about engine speed (RPM). Going from 10,000 to 10,500 RPM means the engine is being pushed harder, so the builder has to make sure the engine can survive those higher speeds.

Concept

24 hour endurance engine

Endurance racing is like a marathon for engines. Instead of just being fast for a few minutes, the engine has to keep working reliably for a long time.

Topic

Le Mans

Le Mans is a famous endurance race where engines must run at high load for extended periods. The speaker references Le Mans specifically to highlight the stricter reliability demands compared with drag racing.

Concept

top sportsman top dragster bracket program

Bracket racing and dragster classes emphasize repeatable performance and consistency, not just peak power. The speaker is positioning the “648 beast” as a build tailored for that competition format.

Concept

dry sump engine

A dry sump is a racing oil system that helps keep the engine properly lubricated when the car is being pushed hard. It uses extra pumps and a separate oil tank instead of relying only on the oil pan.

Term

fresh and ups

This is how racers talk about engine maintenance cycles—when the engine is built “fresh,” then how long it can go before it needs the next major step. It’s basically a way to describe rebuild intervals.

Concept

648 cubic inch engine

Cubic inches (displacement) is a key factor in how much air/fuel an engine can move and how it makes power. A 648 cubic inch engine is a very large displacement for drag racing, supporting high torque and power at high RPM when built with the right valvetrain and fuel system.

Term

carburetor

A carburetor mixes fuel and air mechanically before it enters the engine. The speaker’s example highlights that the build can make very high performance even with one carburetor, emphasizing efficiency and tuning.

Concept

surface finish and rings

The inside of the engine cylinder and the piston rings have to “mate” correctly. If the surfaces are finished the right way, the rings seal better and the engine runs more efficiently.

Concept

data-driven engine building (measure → adjust → validate)

The segment describes a modern workflow where builders use advanced measuring tools to quantify cylinder geometry and surface finish, then iterate machining steps and validate outcomes with dyno testing. It’s an example of how racing engine development has become more scientific and repeatable over time.

Term

cylinder wall

The cylinder wall is the internal surface the piston rings ride against, and its shape and surface texture strongly affect sealing. Sandy describes a shift from worrying only about basic geometry (straight/round) to also controlling surface finish so the rings contact the cylinder properly.

Term

in-house dyno facility

An in-house dyno facility is a test setup where engines are run on a dynamometer to measure output and validate changes. Sandy connects dyno testing with their ability to correlate cylinder wall/ring setup changes to real performance results.

Term

profilometers

A profilometer is a measurement tool used to quantify surface roughness and texture. Here, it’s part of the workflow that lets the engine builder verify cylinder wall surface finish changes after honing, rather than relying on guesswork.

Term

honing

Honing is the process of finishing the inside of the cylinder so it’s the right shape and texture for the piston rings. Better honing helps the rings seal and perform consistently.

Term

air rings

This sounds like a problem where the piston ring doesn’t fully seal against the cylinder wall. Sandy is saying their ring-and-cylinder setup avoids that so the engine seals better.

Term

diamond hones

Diamond hones are abrasive honing tools used to refine and control the cylinder wall’s geometry and surface texture. Sandy ties them to their honing process and measurement-driven iteration, implying that the honing method is critical to achieving the desired ring-to-cylinder contact.

Term

flame flunk travel across the combustion chamber

They’re talking about how fast the “fire” spreads through the cylinder. If you know how quickly and evenly it burns, you can tune the engine to make more power without running into problems like knock.

Term

trace boss

This sounds like a measurement tool that helps you map or verify surface details. The point is that instead of guessing, teams can measure what’s really going on.

Term

combustion analysis

Combustion analysis is basically “watching how the fuel burns” inside the engine. Instead of guessing why power or efficiency changes, teams can measure what’s happening during combustion and tune accordingly.

Term

CUP teams

“CUP teams” means the top NASCAR teams. They’re saying that advanced engine testing used to be extremely expensive, even for the best teams.

Term

nitride

“Nitride” refers to nitriding, a surface treatment that hardens and improves wear resistance on metal parts. In ring/engine applications, nitriding can help rings resist scuffing and maintain sealing under harsh conditions.

Concept

gapless

In racing engine context, “gapless” typically refers to piston ring designs where the ring ends are arranged to reduce or eliminate the gap that can allow blow-by. Reducing blow-by can improve sealing and power consistency, especially under high boost and heat.

Topic

Tulsa ring

“Tulsa ring” sounds like a particular piston ring option they’re talking about. They’re basically saying the right ring design can help you make more power.

Part

gas ported pistol ring

This is a special piston ring design with built-in channels/ports. The goal is to help the ring seal and manage oil better, especially when rules don’t allow modifying the piston itself.

Company

Summit

Summit Racing is a well-known parts store for performance upgrades. They’re mentioning it as a source for kit pistons that people then turbocharge.

Term

boost

Boost is how much extra pressure the turbo is pushing into the engine. More boost can mean more power, but it also increases strain and can cause problems if the engine isn’t built or tuned for it.

Term

gas porting

Gas porting means adding small openings/paths in the piston/ring area so combustion gases are controlled better. That can help the rings seal tighter and keep oil and pressure where they belong.

Part

gas ported piston

A gas ported piston has small openings that help control combustion gases. When it’s matched with the right rings, it can help the rings seal more effectively.

Part

gas ported ring

A gas ported ring is a special piston ring with small holes/ports. Those ports help control how gases move, which can make the ring seal better against the cylinder wall.

Topic

Shavers

“Shavers” sounds like a place where they tested the engine parts. It matters because the results weren’t just theory—they were tried in real conditions.

0:00
70:22