Christopher Runge of Rünge Cars
About this episode
Rünge Cars’ Christopher Runge is traced from post-war German racing inspiration and Porsche coachbuilding roots to modern, coachbuilt “future-past” builds. The conversation moves through his path from pro-am snowboarding to fuel-tank cleaning tech, then back into metal shaping: English wheels, wooden bucks, and Formula V chassis work. They connect design choices to real-world packaging, serviceability, and airflow testing, before diving into high-RPM Porsche-based engines, CAD/CNC workflows, and bespoke pricing.
In the Northwoods of Minnesota, Christopher Runge hand-builds thrilling and beautiful sportscars inspired by the timeliness designs of early Porsche competition models like the 550 Spyder, 718 RSK and 904.
Runge is a self-taught coach builder and an advocate of "Superlicht" construction methods, shaping aluminum panels with traditional tools and techniques in the old European tradition. Only a precious handful or Runge cars exist, and each is unique.
Even as he honors the past, Chris is always looking to the future. In collaboration with Swindon Powertrain in the UK, he has now developed the "Hetzer" Flat 8, an air-cooled, normally aspirated flat eight cylinder engine developing over 600 horsepower, which will power coming project and will also be available to Porsche 964 owners who want a monster upgrade.
SUBSCRIBE to Horsepower Heritage on YouTube
HELP us grow the audience! SHARE the Podcast with your friends!
Porsche 911
"The body was hammered by hand over wooden bucks and that basic shape still endures today in the newest 911."
The Porsche 911 is one of the most famous sports cars ever made. It has a very recognizable shape, and the host is saying that even today, the basic body style still echoes older hand-built methods.
The Porsche 911 is defined by its rear-mounted air-cooled flat-six heritage and distinctive rounded body shape. In this episode, Maurice uses it as a reference point for how coachbuilt hand-formed bodywork can still influence the newest 911’s look.
coach building tradition
"Runge cars creates timeless machines in the old European coach building tradition."
Coachbuilding is an old-school way of making car bodies, usually by hand and often for specific customers. The host is saying Runge Cars builds cars in that traditional, craft-focused style.
Coach building is the traditional practice of constructing a car’s body by hand or in small batches, often tailored to a specific customer. The episode frames Runge Cars’ approach as part of the old European coachbuilding culture, where metalwork and form are central to the final product.
flat eight-cylinder engine
"With exciting new developments like a flat eight-cylinder engine."
A flat eight-cylinder engine is an engine where the cylinders are arranged in two sides that sit opposite each other. It’s a layout that helps keep the engine low and can improve how the car feels when driving.
A flat eight-cylinder engine (often called a “boxer” layout) places two banks of cylinders opposite each other, creating a low, wide engine profile. In Porsche context, this is a key part of why the brand’s engines feel distinctive and help with vehicle balance.
Ford Gt
"I got off my motorcycle and the parking lot is full of stuff like coach-built Ferraris from the 50s, McLarens, a Ford GT, 356s and 911s, and even a 1929 Blower Bentley."
The Ford GT is a famous high-performance supercar from Ford. The host brings it up to describe the impressive mix of cars at the event where he first noticed a Runge car.
The Ford GT is a mid-engine supercar built to deliver high performance with a focus on track credibility. It’s mentioned here alongside coach-built classics to set the scene for the kind of enthusiast crowd and cars that drew Maurice to the Runge display.
Runge Speedsters
"So I got off my motorcycle, walked over there to see what all the fuss was about, and it was one of your cars. Wow. It was one of the Runge Speedsters, the Frankfurt Flyers, as you like to call them."
Runge Speedsters are the special sports cars Christopher Runge makes. They’re the exact kind of car Maurice saw at the event, and that’s what started his interest in Runge Cars.
Runge Speedsters are the custom sports cars Christopher Runge builds, positioned as a modern continuation of classic roadster styling and hand-fabricated coachbuilding methods. The episode treats them as the specific car Maurice saw at the event, and they’re central to the story of how Runge’s work caught his attention.
Helios
"cars was in Monterey last summer, the Helios. Yes. Which is this Gullwing Coupe. It is so race-inspired [192.0s] and it's weird, Chris, because it's a future-past look."
The Helios is a special coupe with a “Gullwing” look, and it’s meant to feel like it belongs to racing culture. The host is saying it looks old-school, but it’s also trying to capture a future design idea people once expected.
The Helios is a Gullwing-style coupe that’s described as “race-inspired,” meaning its design language borrows from motorsport aesthetics rather than being purely a production-car look. In this conversation it’s framed as a “future-past” concept—vintage in feel, but aiming at the kind of future design people expected decades ago.
Mercury Monterey
"...hen the second time I saw one of your cars was in Monterey last summer, the Helios. Yes. Which is this Gullw..."
The Mercury Monterey is a mid-size car made by Mercury, which was part of Ford. It was typically built for comfortable everyday driving. In the episode, it’s mentioned because a special version or related project based on a Monterey is being discussed.
The Mercury Monterey is a mid-size car from Mercury (a Ford brand), known for its classic styling and role as a family-oriented model. In the podcast, it’s referenced through a specific example—the “Helios” and a “Gullw…” mention—suggesting a custom or special vehicle based on the Monterey. That makes it relevant as part of a story about distinctive builds and automotive history.
Gullwing Coupe
"the Helios. Yes. Which is this Gullwing Coupe. It is so race-inspired [192.0s] and it's weird, Chris, because it's a future-past look."
“Gullwing” means the doors open upward, like wings. It’s a recognizable design cue that makes a car look dramatic and special.
A “Gullwing” coupe refers to a door design where the doors hinge upward, opening like a bird’s wings. It’s a distinctive bodywork feature often associated with iconic performance cars and is used here to emphasize the Helios’s retro-race styling.
unfinished business
"I always think about this term unfinished business, you know? Like there was just so much good stuff [223.8s] that we missed. Right. We weren't given."
They’re using “unfinished business” to mean there were great ideas in the 1950s and 1960s that didn’t get finished or built. A lot of those concepts never made it beyond sketches.
“Unfinished business” is used here as a metaphor for promising design ideas from the 1950s and 1960s that never fully made it into production. The speaker argues that optimism and bold concepts existed, but many stayed on paper instead of becoming real cars or consumer products.
retro-futurism
"So I really appreciate the Helios and a lot of your other builds for [252.4s] that matter, just because of that. Because you've taken some retrofuturism and you've made it a [259.1s] reality."
Retro-futurism is when people picture what the future might look like using the style and imagination of the past. In this episode, they’re saying the builder didn’t just sketch the idea—he made cars that look like that vision.
Retro-futurism is the design idea of imagining the future through the lens of an earlier era’s technology and aesthetics. Here, the speaker credits the Helios and other builds for taking that retro-futurist concept and turning it into a real, drivable car.
post-war German racing cars
"I know you have some very strong inspiration from, you know, post-war German [271.8s] racing cars."
This phrase points to German race cars from after World War II. The host is saying the builder draws inspiration from that time’s racing style and engineering.
“Post-war German racing cars” refers to the era of German motorsport after World War II, when racing engineering rapidly evolved and produced distinctive, influential cars. The speaker says their inspiration comes from that period, implying the builds borrow engineering and styling cues from that racing lineage.
E10 or E15
"So you get phase separation. That's when, if you have E10 or E15, especially with the lower alcohol volume in the fuel..."
E10 and E15 are types of gasoline mixed with ethanol. E10 has less ethanol than E15, and both can be more affected by water getting into the fuel.
E10 and E15 are gasoline blends that contain ethanol: E10 is 10% ethanol and E15 is 15% ethanol (by volume). These blends are more sensitive to water contamination, which can contribute to phase separation and fuel quality issues.
phase separation
"Yes. Yes. So you get phase separation. That's when, if you have E10 or E15, especially with the lower alcohol volume in the fuel, when you get 68 10 inches of water in the bottom of one of those 20,000 gallon tanks..."
Phase separation means the fuel and water don’t stay mixed. When water gets into ethanol-blended gas, it can separate out, making the fuel act “wrong” and potentially causing engine and fuel-system issues.
Phase separation is when fuel components separate into different layers instead of staying mixed. With ethanol-blended gasoline (like E10 or E15), water contamination can separate from the fuel, which can reduce fuel quality and cause problems at the pump and in engines.
octane rating
"...it gets blended in and you get phase separation and it drops the octane rating of the fuel and it just gets out of spec and it can make a mess of things."
Octane rating is basically how “stable” the gasoline is inside the engine. If the fuel gets contaminated and changes, it can lose octane and cause knocking or other running problems.
Octane rating is a measure of how resistant gasoline is to knocking (premature combustion) in an engine. If water contamination and phase separation push the fuel out of spec, the effective octane can drop, which can lead to drivability issues or engine protection strategies.
intrinsically safe camera
"So with our new system, we used an intrinsically safe camera, explosion proof, better valve system, water separator..."
An intrinsically safe camera is designed for hazardous environments where flammable vapors could be present. The electronics are engineered to limit electrical energy so they’re less likely to ignite fuel vapors during inspection or operation.
water separator
"So with our new system, we used an intrinsically safe camera, explosion proof, better valve system, water separator, and better holding tanks."
A water separator is a fuel-system component that removes water from stored or delivered fuel. In ethanol-blended fuels, separating out water helps prevent phase separation and helps keep the fuel within specification.
explosion proof
"So with our new system, we used an intrinsically safe camera, explosion proof, better valve system, water separator..."
“Explosion proof” refers to equipment designed to contain an internal explosion and prevent it from igniting the surrounding flammable atmosphere. In fuel-tank or pump environments, this is used to reduce the risk of ignition from electrical or mechanical faults.
head pressure
"…set up dairy operations for pumping dairy products on dairy farms. And so with his understanding of pumping, head pressure, you know, when you get a tank 20 feet underground…"
“Head pressure” means how much pressure comes from the height of a liquid. If the tank is buried deep, the liquid has more “push” to deal with, and the system has to be set up to move it correctly. It’s basically a fluid physics factor that changes how the pumping works.
“Head pressure” is the pressure created by the height of a fluid column. In the episode’s context—pumping from a tank buried about 20 feet underground—it affects how hard the system must work to move contaminated liquid and how the plumbing needs to be designed. It’s a key concept in fluid-handling systems, not just a general “pressure” idea.
patent
"So did you were you able to patent the technology and all of that? I mean, no, didn't even try to we just were first to market…"
A patent is a legal way to protect an invention so other people can’t copy it easily. In this story, the speaker says they didn’t bother trying to get that protection and instead tried to sell the technology quickly to customers. That’s a different strategy than licensing or exclusive rights.
A “patent” is legal protection that gives an inventor exclusive rights to make, use, or sell an invention for a set period. The speaker says they didn’t even try to patent their technology, instead focusing on being first to market and selling to customers. That choice affects how they monetize the idea versus licensing it.
Mercedes SL 500
"we'd come back with like a Mercedes SL 500 that we knew we could fix up, you know, or all kinds of cars, VW buses,"
The Mercedes SL 500 is a luxury roadster from Mercedes-Benz. It’s the kind of car people often buy to fix up because it’s a well-known model with lots of parts and support.
The Mercedes SL 500 is part of Mercedes-Benz’s SL “Sport Leicht” roadster line, known for luxury plus a V8-powered grand-touring character. In enthusiast circles, it’s often a popular used-car project because many examples are mechanically straightforward compared with more exotic classics.
912 Porsche 912
"...thing. So I called this ad on Craigslist for a 67 Porsche 912. That would have been in 2010. And it was like th..."
The Porsche 912 is an older Porsche sports car. It’s from the same general family as the 911 and has a similar recognizable Porsche shape. The podcast brings it up because the host found one listed for sale.
The Porsche 912 is a classic Porsche model closely related to the 911 era, often seen as a more accessible version of the lineup. It’s significant because it shares the recognizable Porsche sports-car layout and look, while being part of the brand’s early history. The podcast mentions it in a personal story about finding a 1967 Porsche 912.
English wheel
"she said she took like gasped and she said, I have barns full of stuff. I don't even know what all is out there, but there's tools. There's this English wheel that he was so proud of."
An English wheel is a workshop tool used to shape thin metal into smooth curves. Metalworkers use it to make body panels look “right” when they’re building or repairing custom car sheet metal.
An English wheel is a metal-shaping tool used to form and refine sheet metal panels by gradually stretching and smoothing the metal over a set of rollers. It’s a key tool in traditional coachbuilding and custom bodywork because it helps create smooth, compound curves.
Lotus 7
"because she her husband is so proud of he built a Lotus, the low cost, Lotus 7. Sure. Yeah."
The Lotus 7 is a very light, simple sports car that’s known for being fun and “connected” to the driver. It’s also a famous platform for people who build their own cars or kits.
The Lotus 7 is a lightweight, minimalist sports car concept that became famous for its go-kart-like feel and focus on driver involvement. It’s also widely associated with kit-car culture, so mentioning it in a coachbuilding context signals a build philosophy centered on simplicity and weight savings.
Chevrolet Corvair
"...uld barely walk through. There was so many parts, Corvair stuff, Jeep stuff, just tons and tons of stuff. W..."
The Chevrolet Corvair is an older Chevrolet car. It’s known for having its engine in the back, which is unusual compared with many cars. The podcast mentions it because there were lots of Corvair parts and related items around.
The Chevrolet Corvair is a classic American compact car known for its rear-mounted engine layout. The podcast references it as part of a large pile of parts and projects, emphasizing how much “Corvair stuff” was involved. That context makes it relevant as a platform that supports restoration and collecting.
post war German racers
"Yeah. Well, I had, I had kind of developed a real fascination with the post war German racers at about 15 years old."
“Post-war German racers” means race cars from Germany after World War II. People were building and racing again, and many cars were creative experiments because resources were limited.
“Post-war German racers” refers to the racing cars and racing culture that emerged in Germany after World War II. This era is known for innovative, often small-batch engineering as manufacturers and private builders tried to compete with limited resources.
Glockler post war German Eigenbau home built racers
"And, and on the way back from the Twin Cities, it's like a two hour drive, [1317.1s] we stopped at that's car museum and I hobbled around the library and found the book excellence was expected. It's like the original Porsche Bible. [1322.1s] It's like the original Porsche Bible. And that's where I learned about the [1327.3s] Glockler post war German Eigenbau home built racers."
“Eigenbau” means a car that was built privately, often by individuals or small teams, not by a big factory. Glockler’s cars were part of that post-war scene—creative home-built race machines using VW-related ideas.
“Eigenbau” (German for “built by oneself”) describes home-built or privately constructed racing cars rather than factory production machines. Glockler’s post-war German Eigenbau racers are associated with Walter Glockler, who developed and raced unusual, experimental cars using Volkswagen-based components.
Volkswagen engine
"Walter Glockler was really the guy that [1343.2s] he, he pushed the boundaries of the Volkswagen engine, set it up mid engine in very much like a formula V race chassis or what would become formula V later on."
They’re talking about using a Volkswagen engine as the starting point for a race car. Instead of leaving it in a normal car setup, the builder modified it and used it in a more racing-focused layout.
The Volkswagen engine reference here is about using VW’s air-cooled flat-four architecture as the basis for racing development. In this story, Walter Glockler is described as pushing that engine’s limits and adapting it for a mid-engine layout.
mid engine
"Walter Glockler was really the guy that [1343.2s] he, he pushed the boundaries of the Volkswagen engine, set it up mid engine in very much like a formula V race chassis or what would become formula V later on."
A mid-engine car puts the engine near the middle of the vehicle. That can help the car feel more balanced and easier to handle in corners.
A mid-engine layout places the engine near the center of the car, typically just ahead of the driver and behind the front axle. This helps balance weight distribution and can improve handling response compared with front- or rear-engine layouts.
formula V
"set it up mid engine in very much like a formula V race chassis or what would become formula V later on. And he went out and went racing and he was really pushing the 350 sixes to their limit."
“Formula V” is a type of racing category or rule set. The host is saying Glockler’s car was built in a style that later matched what people would call Formula V.
Formula V refers to a racing formula/class concept associated with lightweight, open-wheel-style competition. In the transcript, it’s used as a reference point for the kind of chassis Glockler’s mid-engine setup resembled, before the “formula V” name became established.
350 sixes
"And he went out and went racing and he was really pushing the 350 sixes to their limit. Porsche saw the potential in that they made a deal with him to put Porsche parts in that car."
“350 sixes” means a racing engine based on an inline-six design in the roughly 3.5-liter class. The point is that the builder was pushing that engine to its limits for speed.
“350 sixes” refers to inline-six engines with an approximate 3.5-liter displacement (often discussed as “350” class) being pushed hard for racing. The key idea is that Glockler was extracting maximum performance from that engine family.
Porsche parts
"Porsche saw the potential in that they made a deal with him to put Porsche parts in that car. And one thing led to another and ultimately Porsche had the first five fifties made by the same coach builder, C.H. Feidenhausen."
“Porsche parts” means parts Porsche provided for a race car that wasn’t originally a factory Porsche. It’s an example of Porsche working with private builders to make the car faster.
“Porsche parts” here means components supplied by Porsche to a privately built racing car. The story highlights how Porsche supported and collaborated with private builders early on, using their parts to improve the performance of Glockler’s machine.
Porsche 550
"And one thing led to another and ultimately Porsche had the first five fifties made by the same coach builder, C.H. Feidenhausen. That's who Glockler had build his cars and Herman Ramelow was the designer,"
The Porsche 550 is an early Porsche race car. It’s famous because it helped Porsche build credibility in racing, and this story says the early cars were made with help from a coach builder working on Glockler’s cars.
The Porsche 550 is an early Porsche race car best known for its lightweight, competition-focused design and its role in establishing Porsche’s motorsport reputation. In this episode, it’s specifically tied to Porsche’s collaboration with private builders, including the early “first five fifties” produced by the same coach builder.
C.H. Feidenhausen
"And one thing led to another and ultimately Porsche had the first five fifties made by the same coach builder, C.H. Feidenhausen. That's who Glockler had build his cars and Herman Ramelow was the designer,"
C.H. Feidenhausen is mentioned as the coach builder who helped build the early Porsche 550 race cars. A coach builder was a specialist shop that made the car’s body/chassis for special or racing projects.
C.H. Feidenhausen is named as the coach builder who made the early Porsche 550s (the “first five fifties”) in the story. Coach builders were specialist firms that constructed or assembled the body/chassis for racing and specialty cars, often before modern mass production.
Herman Ramelow
"That's who Glockler had build his cars and Herman Ramelow was the designer, [1386.4s] the engineer behind it. So that story to me was so cool because Porsche relied early on,"
Herman Ramelow is named as the person responsible for design and engineering in this Porsche-related story. The host is highlighting that specific engineers shaped these early race cars.
Herman Ramelow is credited in the transcript as the designer/engineer behind the cars associated with Glockler’s setup and the early Porsche 550 production. The mention underscores how early Porsche racing success relied on specific engineering talent rather than only factory branding.
private tears
"So that story to me was so cool because Porsche relied early on, [1389.4s] on private tears and their feedback. And Bugatti did as well pre war Bugatti's on what people were doing with the cars"
The host is talking about “privateers”—small racing teams not run by the big factory. The idea is that Porsche (and Bugatti) learned from what these smaller teams were doing with their cars.
“Private tears” appears to be a transcription error for “private teams” (or “privateers”), meaning non-factory racing efforts run by individuals or small groups. The transcript contrasts Porsche’s early reliance on privateers’ feedback with Bugatti’s similar pre-war approach.
Bugatti
"And Bugatti did as well pre war Bugatti's [1400.0s] on what people were doing with the cars and how they were developing them to make their production cars better."
Bugatti is a famous old European car brand known for racing. Here it’s mentioned because the host says Bugatti also improved its cars based on what private racers were doing.
Bugatti is referenced as another historic racing-focused automaker that, like Porsche, benefited from feedback from people running its cars. The transcript uses Bugatti as a comparison point for how early performance development was influenced by private owners and racers.
bespoke competition cars
"But then Walter Glockler wanted to make these bespoke competition cars. And I think his cousin was,"
“Bespoke” here means the race car was made to fit a specific person or plan. Instead of buying a standard race car, it was tailored for competition use.
“Bespoke” means custom-built to a specific customer or purpose rather than mass-produced. In racing context, “bespoke competition cars” implies a one-off or highly tailored race car built around the driver and intended events.
Walter Glockler
"But then Walter Glockler wanted to make these bespoke competition cars. And I think his cousin was, ... And then Walter Glockler owned the VW franchise dealership in Frankfurt."
Walter Glockler is the person in this story who helped create early race cars. The host says he also ran a Volkswagen dealership in Frankfurt, which gave him access to parts.
Walter Glockler is presented as the key figure behind building early competition cars using Volkswagen parts. The segment also links him to the VW franchise dealership in Frankfurt, which is described as the source of access to VW components.
VW components
"And that's why he had access to all these VW parts and built the first car using VW components. And didn't Frankfurt also resonate with you because"
“VW components” just means parts from Volkswagen. The host is saying Glockler built the first car using Volkswagen parts he could access through his dealership.
“VW components” means parts sourced from Volkswagen. The segment claims Walter Glockler built an early car using Volkswagen parts, tying the car’s design to what was available through his Frankfurt dealership.
Porsche distributor
"I learned that Max Hoffman, who was the Porsche distributor on the east coast of the United States very early, Hoffman got ahold of a Glockler, Spider."
A “Porsche distributor” is basically a company/person responsible for getting Porsche cars to a region and selling them there. The host says Max Hoffman did this early on for the U.S. east coast.
A “Porsche distributor” is a regional business that handled Porsche sales and logistics for a specific market. In this segment, Max Hoffman is framed as an early distributor who helped bring Porsche-related cars into the U.S. racing and dealer ecosystem.
Johnny von Neumann
"And then Johnny von Neumann raced that car at Bridgehampton, which is amazing history. And then of course, von Neumann became, he founded competition motors in Los Angeles and was a Porsche dealer here."
Johnny von Neumann is the person who raced the Glockler Spider at Bridgehampton. The host also says he later started a competition-focused business and became a Porsche dealer.
Johnny von Neumann is mentioned as the driver who raced the Glockler Spider at Bridgehampton. The segment also notes that he later founded competition motors in Los Angeles and became a Porsche dealer.
Bridgehampton
"Hoffman got ahold of a Glockler, Spider. And then Johnny von Neumann raced that car at Bridgehampton, which is amazing history."
Bridgehampton is where the host says the Glockler Spider was raced. It’s mentioned as part of the car’s early racing history in the U.S.
Bridgehampton is referenced as the venue where Johnny von Neumann raced the Glockler Spider. It’s used here as a historical anchor point for early American Porsche/competition-car activity.
Frank Lloyd Wright
"There's some interesting history, us being close to Wisconsin and the Frank Lloyd Wright, where Frank Lloyd Wright kind of got his start. ... Frank Lloyd Wright designed the Hoffman Motors showroom in Manhattan."
Frank Lloyd Wright is a famous architect. Here, the host says he designed the Hoffman Motors showroom in Manhattan, linking the Porsche dealer story to a real building Wright worked on.
Frank Lloyd Wright is referenced as the architect who designed the Hoffman Motors showroom in Manhattan. The segment connects Wright’s early career and his relationship with Hoffman to the broader Glockler/Hoffman Porsche history.
Vashik Pollak Jr.
"A few years ago, I interviewed Vashik Pollak Jr. Oh, wow. And we got to talking about Max Hoffman..."
Vashik Pollak Jr. is the guest the host interviewed. The host says Pollak Jr. stayed close to Max Hoffman and helped him with day-to-day needs later in life.
Vashik Pollak Jr. is the person the host interviewed, and he’s presented here as someone with personal ties to Max Hoffman late in Hoffman’s life. The host says Pollak Jr. and his father stayed close to Hoffman until the end, including bringing him meals and running errands.
Max Hoffman
"And we got to talking about Max Hoffman because he was so instrumental in Porsche's rise in the United States in the 1950s. It was Hoffman who persuaded Porsche to build the Speedster as a low cost model for the US and all of that. And he persuaded Mercedes-Benz to build the 300 SL as a production car after the race cars came out."
Max Hoffman was an influential car dealer/importer in the U.S. who helped bring Porsche to American buyers. The host says he also helped Mercedes-Benz turn its race car ideas into a production car.
Max Hoffman was a major American car importer/dealer who helped introduce Porsche to the U.S. market in the 1950s. In this segment, he’s credited with pushing Porsche to build the 356 Speedster as a lower-cost model for the U.S. and encouraging Mercedes-Benz to produce the 300 SL as a production car after the race cars.
Porsche Speedster
"It was Hoffman who persuaded Porsche to build the Speedster as a low cost model for the US and all of that."
A Porsche Speedster is a more basic, lightweight Porsche roadster. Here, the host says it was created (in part) because Max Hoffman pushed Porsche to offer a cheaper Porsche option for the U.S.
The Porsche Speedster is a specific Porsche roadster-style model/derivative known for a stripped-down, lower-cost approach compared with more fully equipped variants. In this episode, the host ties Max Hoffman’s U.S. influence to Porsche building a Speedster for American buyers in the 1950s.
Mercedes-Benz 300 SL
"And he persuaded Mercedes-Benz to build the 300 SL as a production car after the race cars came out."
The Mercedes-Benz 300 SL is a famous Mercedes sports car. In this story, it’s described as a production version of race-car ideas—pushed along by Max Hoffman.
The Mercedes-Benz 300 SL is a landmark Mercedes sports car that became famous for turning race-car technology into a production model. The host specifically says Max Hoffman persuaded Mercedes-Benz to build the 300 SL as a production car after the race cars came out.
1954 beetle pan
"I originally bought a, I think it was a 54, 1954 beetle pan. And my plan was to do a Romesh style."
A “beetle pan” is the main floor/chassis base from a Volkswagen Beetle. The speaker bought a 1954 one as the foundation for a custom build.
A “1954 beetle pan” refers to the chassis pan/underbody platform from a 1954 Volkswagen Beetle. In this segment, it’s the starting base the speaker bought with the intention of building a custom Porsche-inspired “Romesh style” car.
Romesh style
"And my plan was to do a Romesh style. I don't know if you're familiar with the Romesh. Sure. There's a Romesh Porsche that is at the prototype museum in Hamburg where they sliced the pan and they kind of shifted the overall aesthetic of how the driver would sit in the pan."
“Romesh style” is a custom-car approach that uses a Beetle chassis as the base but reshapes it to look and feel like a Porsche. The host explains that the example car has a longer nose and changes the driver’s seating position.
“Romesh style” refers to a specific custom Porsche-inspired body conversion concept built from a Volkswagen Beetle pan. In the segment, the host describes a known example: a Romesh Porsche prototype where the pan is sliced and the body proportions are shifted to change how the driver sits, including a longer nose.
Hamburg
"There's a Romesh Porsche that is at the prototype museum in Hamburg where they sliced the pan and they kind of shifted the overall aesthetic..."
Hamburg is a German city referenced here as the location of a prototype museum that houses a Romesh Porsche example. The host uses it to ground where the specific custom build is displayed.
Samba
"It's a beautiful car. And I was reading the story about that car being unearthed on the Samba. There was a whole thread on it."
“Samba” is the name of a big online community for Volkswagen enthusiasts. The host means they saw the story and thread there.
“Samba” here refers to the online Volkswagen enthusiast community/forum called TheSamba.com. The host says they read a story about the Romesh-style car being unearthed “on the Samba,” meaning it was discussed by that community.
fan shroud
"the fan [1806.9s] shroud always sticks up too high. And so you have this weird, it's like, you have these cool cars,"
A fan shroud is the ducting/cover around a cooling fan that helps direct airflow where it’s needed. In air-cooled designs, shroud shape strongly affects both cooling effectiveness and how the engine bay looks from the outside.
Predator Formula V
"And that's what I did. I found a [1867.3s] Predator Formula V in Virginia for like, I think it was about $2,800 or $3,000, if I remember right. [1876.8s] I think it was on eBay and the auction didn't sell."
They found a “Predator Formula V” race car/chassis to start their project. It was affordable enough for their budget, and they planned to build a custom body on top of it.
The speaker bought a “Predator Formula V,” using it as the starting point for their first build. It’s a Formula V–class race chassis they could afford on a shoestring budget, and they’re treating it as a platform for designing and fabricating a new body.
MIG weld
"The most frustrating part early on, I think was the welding. I didn't know, I knew how to [1919.3s] mig weld steel. And I had done, you know, building rails for skateboarding and snowboarding and [1927.0s] a little bit of fabrication on cars that I had over the years."
MIG welding is a common metal-joining method that uses a wire and shielding gas to make a weld. It’s widely used for fabrication, but aluminum often needs special equipment to do well.
MIG welding (Metal Inert Gas) is a process that uses a continuously fed wire electrode and shielding gas to create welds. It’s popular for fabrication because it’s relatively fast and beginner-friendly, but aluminum can still be tricky without the right setup (like a spool gun).
spool gun
"But mig, I bought a spool gun. [1934.3s] I don't know if you're familiar with what that is. It's, yeah, I bought a spool gun to mig weld [1940.7s] 50,000 aluminum."
A spool gun is a special MIG welding gun that feeds the welding wire more reliably, especially for aluminum. It makes it easier to get steady welds without the wire getting messed up.
A spool gun is a welding tool used for feeding wire—commonly aluminum—more smoothly than a standard MIG setup. Because aluminum wire is softer and more prone to feeding issues, a spool gun helps prevent jams and improves weld consistency.
metal shaping
"was pretty challenging. In my mind, shaping the metal, it made sense to me along the way as I learned what metal does, what it doesn't want to do."
Metal shaping is the process of bending and forming sheet metal into the right shape. Here it’s about getting the body panel to match the design before it gets welded on.
Metal shaping is the craft of reshaping sheet metal into a desired form—like body panels—using tools and techniques such as hammering and careful forming. In this context, it’s about learning how metal behaves so the panel fits correctly before welding it in place.
super light construction
"And one of your other inspirations obviously has been the super light construction or super legetta, as the Italians call it, but it's a thin framework, an armature. Yes."
This is a way of building a car to be as light as possible. The idea is to use a strong frame and only as much material as needed, so the car doesn’t get heavy.
“Super light construction” is a lightweight-building approach aimed at reducing mass by using thin, strong structures and efficient materials. In practice, it often means building a rigid frame/armature and then forming the body around it so the car stays stiff without excess weight.
legetta
"legetta, as the Italians call it, but it's a thin framework, an armature. Yes. You lay the panels over that, but you also use a traditional wooden body buck."
“Legetta” here means a lightweight skeleton inside the car. Instead of building a thick, heavy body, you build a thin frame and attach the body panels to it.
“Legetta” (as the Italians call it) is described here as a thin framework/armature. The key idea is that the bodywork is supported by a lightweight structural skeleton rather than a heavy traditional body structure.
armature
"but it's a thin framework, an armature. Yes. You lay the panels over that, but you also use a traditional wooden body buck."
An armature is basically the car’s internal skeleton. It’s the framework that holds everything in the right shape while the outer panels get attached.
An “armature” is a structural framework that provides the shape and support for the rest of the build. In custom car bodywork, it’s the internal skeleton that the panels are laid over and then attached to.
wooden body buck
"You lay the panels over that, but you also use a traditional wooden body buck. Yeah, I've done it both ways."
A wooden body buck is a big template used to shape the car’s body panels. You form the metal over it so the curves come out right.
A “wooden body buck” is a full-size form used to shape body panels. Builders use it like a mold: they form the metal over the buck so the panel matches the intended contours before it’s attached to the chassis/frame.
weld it, rivet it
"wrap the panel work, weld it, rivet it, and it would become one with that aluminum tube buck."
They’re describing how they attach metal parts together. Welding melts/fuses metal, while riveting uses small metal fasteners to lock pieces together.
“Weld it, rivet it” refers to two metal-joining methods used in custom fabrication. Welding fuses metal together, while riveting mechanically fastens parts with metal pins, often used where heat or access makes welding harder.
fixtured
"and then shape the panel work to that and then that would be fixtured or fastened to the steel framework underneath as well."
“Fixtured” means the parts are held in place with tools/clamps while work is done. That way everything lines up correctly when they weld or attach it.
“Fixtured” means clamped and positioned using fixtures so parts stay aligned during welding or assembly. It’s a shop process term that helps ensure repeatable fitment and reduces distortion.
running gear
"And it's a, it's an SRT-10 viper chassis and running gear but with a bespoke, rungy body. Yeah, and interior."
Running gear means the parts that make the car actually drive. If you change the body, you usually keep the running gear so the car still works the same underneath.
“Running gear” is the car’s functional mechanical package—typically the drivetrain and the components that let it move (like suspension and axles). In a rebody project, it’s what you keep so the car still drives normally even after changing the body.
Viper Srt10 Viper
"Yes. Which means poison or venom in Italian. Yes. So yeah, perfect name. And it's a, it's an SRT-10 viper chassis and running gear but with a bespoke, rungy body. Yeah, and interior. And interior, of course, yeah. Was that,"
The Viper is a high-performance sports car made by Dodge. In the episode, they’re talking about a custom project that uses Viper mechanical parts, but with a special body and interior. That’s why the Viper name comes up in the context of a unique build.
The Viper is Dodge’s performance sports car line, and the podcast notes the name’s meaning (“poison or venom”) while describing it as an SRT-10 Viper chassis and running gear with a custom, bespoke body and interior. That’s why it’s discussed here: it’s not just the production car, but a modified build using Viper mechanicals as the foundation. The focus is on how the Viper platform can be adapted into a unique one-off style.
rungy
"And it's a, it's an SRT-10 viper chassis and running gear but with a bespoke, rungy body. Yeah, and interior."
“Rungy” is basically the builder’s signature style. In this context, it means the body and interior are custom-made by Rünge Cars.
“Rungy” is used as a shorthand for Rünge Cars’ own design language—here referring to a bespoke body and interior. It signals that the exterior and cabin are custom work from the builder, not a factory kit.
cars and coffee
"Lewis, he ran cars and coffee in the Twin Cities area and he saw pictures of the car and I think he may have even come up and visited my shop and he said, you got to bring this thing down, people would flip their lids, you know, cars and coffee."
“Cars and coffee” is a relaxed car meet where people show up with their cars, hang out, and talk about them—usually early in the day. The speaker brought the car because that’s where other enthusiasts would see it.
“Cars and coffee” is a casual car meet-up format where enthusiasts gather—often in the morning—to show their cars, talk to other owners, and attract attention from the local community. In the transcript, it’s used as the reason the speaker brought the car out for public viewing.
Shelby Cobra
"a guy named Jason and I don't think he asked me at that show. I think that he saw it and he went back to home, told his wife about it. He was a big Shelby Cobra fan, loved aluminum bodied cars"
The Shelby Cobra is a legendary classic sports car known for being light and very fast. The guest mentions it because the person he’s talking about really loved that kind of classic roadster.
The Shelby Cobra is an iconic American roadster built around a lightweight chassis and a powerful V8, famous for its raw, high-performance feel. In this story, Jason’s fandom helps explain why the speaker was motivated to build a car inspired by that classic style.
aluminum bodied cars
"He was a big Shelby Cobra fan, loved aluminum bodied cars and the show after that, which would have been an October Fest, probably October of 2012, that's when he approached me"
“Aluminum bodied cars” means the car’s body is made from aluminum instead of heavier steel. Lighter bodywork can help a car feel more responsive.
“Aluminum bodied cars” refers to vehicles that use aluminum panels or an aluminum body structure instead of steel. Aluminum can reduce weight and change how the car feels and handles, which is why enthusiasts often associate it with classic performance builds.
Frankfurt Flyer 002
"So that's when I pulled the trigger. That would have been 2013, early 2013, I think. Okay, so that was Frankfurt Flyer 002, right?"
“Frankfurt Flyer 002” sounds like the name and build number of a specific car the speaker made. It’s basically “version 2” of that project.
“Frankfurt Flyer 002” appears to be a specific numbered build in the speaker’s project line, tied to the car they were discussing earlier in the episode. The “002” indicates it’s not a generic model name—it’s a particular iteration/build that the host is referencing.
jig
"because we had to jig that whole chassis up and fixture it and then cut it apart and widen it for two people"
A jig is a tool that holds parts in the exact right spot while you work. They used it to keep the chassis aligned while they cut it and widened it for a two-person layout.
A jig is a precision fixture used to hold parts in the correct position while you build or modify a structure. Here, the builder had to jig the whole chassis so it could be cut apart and widened accurately without losing alignment.
slab-sided
"You know, when I look at your early cars, a lot of them are kind of slab-sided. They don't tuck under so much in contrast to your more recent builds."
“Slab-sided” means the car’s sides are more flat than rounded. In aerodynamics, flat sides can still work well if the airflow and pressure around the body are shaped correctly.
“Slab-sided” describes bodywork with relatively flat, vertical side panels rather than smoothly tucked-in curves. Aerodynamically, slab sides can create predictable airflow behavior and pressure distribution, which the host argues can be efficient depending on the overall shape.
BMW 328 Milimilia
"And it always makes me think of cars like the BMW 328 Milimilia, which is an enclosed streamlined car, but it's got that slab side."
The BMW 328 Mille Miglia is a famous old BMW race car. In this conversation, it’s used as an example of a streamlined car that still has flat-looking sides, which changes how air flows around it.
The BMW 328 Mille Miglia is a classic BMW race car associated with the Mille Miglia road-racing event. It’s notable here because it uses an enclosed, streamlined body shape while still having pronounced slab-like body sides, which affects airflow and drag.
high and low pressure spots
"So we had three leaf blowers aimed at it, watching the yarn, you know, and seeing where the high and low pressure spots were."
Airflow creates areas of higher and lower pressure on the car’s body. By watching yarn move, they could see how the air was flowing and then adjust the shape so the airflow stays smooth.
High and low pressure spots are regions on a body where airflow creates different static pressure levels, strongly influencing drag and lift. The host describes using yarn to visualize the flow so they could see where pressure changes occur and then correct the shape with the canopy.
canopy
"Yeah. So I didn't have the canopy built quite yet. When I built the canopy, that canopy came in and corrected the low pressure areas to get good steady flow over the whole car."
A canopy is the enclosed upper section over the cockpit or driver area on a streamlined race car. Here, the canopy wasn’t built yet initially, and once it was added, it corrected low-pressure areas to create steadier airflow over the whole car.
ladder frames
"I want to delve into a little bit more of the underlying construction, because of course, the bodies are beautiful, but we're talking about essentially ladder frames and tube frames."
A ladder frame is a simple, strong car frame made of two main long beams with bars connecting them. It’s mentioned because the builder’s cars use this kind of structural approach (or something similar).
A ladder frame is a body-on-frame style chassis made from two long rails connected by crossmembers, resembling a ladder. It’s commonly used in trucks and some classic builds because it’s strong and straightforward to fabricate, and the host is comparing it to tube-frame construction.
tube frames
"because of course, the bodies are beautiful, but we're talking about essentially ladder frames and tube frames."
A tube frame is a car frame made from welded metal tubes. It can be lighter and stiffer than some other frame styles, which helps when you’re rebuilding the chassis for a new layout.
A tube frame is a chassis built from welded metal tubes, typically forming a rigid space-frame-like structure. Compared with ladder frames, tube frames are often lighter and can be tuned for stiffness and packaging, which matters when widening a chassis and reworking suspension mounting points.
bulkheads
"And then there are also bulkheads all throughout the car, sort of transverse bulkheads. Some of them are longitudinal, but those then tie into the, the ladder, I mean,"
Bulkheads are internal structural walls inside the car. They help the car stay stiff and resist twisting, especially when the chassis is being modified.
Bulkheads are structural panels or internal walls used to add rigidity and to separate sections of a vehicle. The host mentions transverse bulkheads (across the car) and longitudinal ones (along the car) that tie into the frame, helping the chassis resist flex.
longitudinal
"Some of them are longitudinal, but those then tie into the, the ladder, I mean,"
Longitudinal refers to structures oriented along the length of the vehicle (front-to-back). The host contrasts longitudinal bulkheads with transverse ones, noting how both types can tie into the ladder frame to improve overall stiffness.
SCCA
"the fourth car I built was, he wanted to do SCCA, just club events with it. And so inside of those bulkheads were additional structural framing, more of a, not a full on cage, but safety,"
SCCA is a big U.S. group that organizes amateur and club car racing events. If a car is built for SCCA, it’s meant to be safe and eligible for those races.
SCCA stands for Sports Car Club of America, a major U.S. motorsports organization that runs club racing and autocross events. When someone builds a car “for SCCA,” they typically mean it’s set up to meet the safety and rules requirements for those events.
VW two piece case
"which was a VW two piece case. So it's a pre, what would that be, pre 58 VW case with the portion of 912 engine that I bought in South Dakota, the guts of that inside of it."
This is a description of an older Volkswagen engine’s internal housing. It’s split into two main parts, and that design helps identify the exact engine generation.
“VW two piece case” refers to an older Volkswagen engine crankcase design made in two halves. The speaker is using it to identify a specific vintage engine architecture used for their land-speed/record setup.
912 engine
"pre 58 VW case with the portion of 912 engine that I bought in South Dakota, the guts of that inside of it."
The “912 engine” here refers to the Porsche 912 powerplant family, which is commonly discussed in air-cooled VW/Porsche hybrid builds. The speaker is describing using the “portion” of that engine’s components inside a VW-based case.
iski 2J cam
"and then an iski 2J cam. And I got to remember here, oh, we put Ocrasa heads on it. So dual port heads that were made for the 36 horsepower case."
The camshaft controls when the engine’s valves open and close. A specific cam “profile” like this one is chosen to make the engine pull harder in the RPM range you want.
A camshaft “grind” like “Iski 2J” identifies a specific aftermarket cam profile that changes valve timing and lift. That directly affects how the engine breathes at different RPMs, which matters for record attempts and racing.
Ocrasa heads
"and then an iski 2J cam. And I got to remember here, oh, we put Ocrasa heads on it. So dual port heads that were made for the 36 horsepower case."
These are special performance cylinder heads made for certain Volkswagen engines. They change airflow and can help an engine make more power, but the original parts are very hard to find.
Ocrasa heads are air-cooled Volkswagen cylinder heads associated with performance and racing history. The speaker emphasizes their rarity and notes they’re used here as “dual port” heads for a specific early VW engine case.
dual port
"So dual port heads that were made for the 36 horsepower case. Original Ocrasa heads. No, they're reproduction."
Dual port means the engine has two intake pathways instead of one. That can help the engine breathe better and make more power when tuned correctly.
“Dual port” describes an intake design where the cylinder head has two separate intake ports per cylinder (instead of a single port). This typically improves airflow and tuning flexibility, especially for performance builds.
36 horsepower case
"So dual port heads that were made for the 36 horsepower case. Original Ocrasa heads. No, they're reproduction."
This is an early VW engine type identified by the original “36 hp” rating. It matters because parts like cylinder heads must match the correct engine case design.
“36 horsepower case” refers to an early Volkswagen engine crankcase/engine family commonly identified by its original factory rating. The speaker is saying the dual-port Ocrasa heads were made to fit that specific case generation.
flow bench
"I was in Tom's basement and he pulled it off the shelf, and he's like, it'll still work. And you know, he's old school. His whole thing in his basement, he had this beautiful flow bench."
A flow bench is a tool that checks how easily air can pass through engine parts like cylinder heads. If the parts flow better, the engine can make more power.
A flow bench is a test device used to measure how well cylinder heads and intake/exhaust components move air. Builders use it to compare setups and optimize port shapes for better breathing, which can improve power.
land speed records
"and that was his whole thing was just getting flow on the heads and the intakes and doing all that work for for set and land speed records."
Land speed records are attempts to drive as fast as possible over a measured stretch of land. The engine and airflow tuning matter because you need strong, steady power at high speed.
Land speed records are speed benchmarks set by vehicles over measured distances on land, typically emphasizing sustained top speed and stability. The speaker connects the engine/airflow work (heads, intakes) to achieving those record results.
gearbox
"But but then it comes down to power plant and gearbox, transaxle, all that stuff."
A gearbox is the part of the car that changes gears so the engine can stay in the right rev range. It helps the car accelerate smoothly and efficiently.
A gearbox is the transmission’s gear-changing unit that selects different gear ratios to match engine speed to driving conditions. In performance builds, the gearbox choice affects how the engine’s power is delivered and how the car behaves under acceleration and at speed.
Porsche 356
"Yeah. So I've relied heavily on other people to do the engine work. I I'm now more fascinated. And I mean, I built my 356 motor for my my own 356 over the winter. Just this last year."
The Porsche 356 is an old-school Porsche sports car from the 1950s and 1960s. It’s famous for a simple, classic engine layout, and here they’re talking about building and having engines made for a 356.
The Porsche 356 is an early Porsche sports car known for its lightweight, air-cooled flat-four engine and classic 1950s–60s design. In this episode, it’s specifically referenced as the engine model the guest built and had other builders create, tying the conversation to period-correct engine building for a 356.
engine builders
"I've leaned heavily on engine builders, because I've always kind of considered it just a whole like it takes so much effort and in so many years to really master that."
Engine builders are mechanics who specialize in building and tuning engines. They can make sure the engine is put together correctly and performs the way you want.
Engine builders are specialists who assemble, machine, and tune internal engine components to achieve a target performance and reliability goal. For classic cars like the Porsche 356, engine-building expertise matters because small changes in parts and clearances can strongly affect output and durability.
four cam engine
"Like Tom's story is incredible, you know, his that car that he set the first land speed record with with was a speedster that he pulled the four cam engine out of and put a 36 horse engine in."
A four-cam engine has more camshafts that control the engine’s valves. More precise valve timing can help the engine make power, especially at higher revs.
A four-cam engine uses two camshafts per cylinder bank (or four total camshafts) to operate the valves, typically allowing more precise valve timing and higher potential performance. In the context of classic racing-era builds, it’s a notable performance architecture compared with simpler cam setups.
36 horse engine
"out of and put a 36 horse engine in. Wow, that's hilarious. A little wheezy little push rod 36 horse."
“36 horse” means the engine makes about 36 horsepower. In this story, they swapped to that smaller output engine for the land-speed attempt, likely to make it work reliably and predictably.
“36 horse” refers to an early engine’s approximate horsepower rating (horsepower is the engine’s power output). Swapping to a lower-power “36 horse” engine in a land-speed context highlights how builders may prioritize reliability, gearing, and drivability over peak power.
push rod
"Wow, that's hilarious. A little wheezy little push rod 36 horse. So those kind of story, I just I love that kind of stuff."
A pushrod is part of the engine that helps move the camshaft’s motion to the valves. It’s a common design and often feels simple and sturdy.
A pushrod valvetrain uses pushrods to transfer motion from the camshaft to the rocker arms that open the valves. It’s a common, durable layout in many engines, and in this episode it’s used to describe the character of the “36 horse” setup.
Jay Leno's
"But I did get to take him out to Jay Leno's with me before he you know, slowed down a lot. We took him out there."
Jay Leno’s is a famous place where car people show off vehicles and talk about them. Here, it’s where the guest took Tom to experience the car world.
Jay Leno’s is a well-known U.S. car-related media venue where collectors and builders often bring interesting vehicles. In this episode, it’s mentioned as a place the guest took Tom before he slowed down, connecting the engine-building story to the broader classic-car community.
Land Speed Racing Hall of Fame
"he was inducted into the Land Speed Racing Hall of Fame. He always gravitated towards things that people would never even consider."
It’s an award/recognition for people who helped advance land-speed racing. That’s the kind of racing where cars or engines are pushed to set speed records on land.
The Land Speed Racing Hall of Fame is an honor recognizing people who have made significant contributions to land-speed racing. It’s specifically tied to record-setting attempts on land (not road courses), where engine design and stability at extreme speeds matter a lot.
counterweighted
"And the other bank was counterweighted, like any went for a land speed record with that."
Counterweighted means balancing the engine so it doesn’t shake as much. It’s like adding the right weight in the right spot to keep things steady at high speed.
Counterweighted means adding mass in a specific place to balance an engine’s rotating forces. In this story, the “unused” bank is counterweighted so the engine can still run smoothly enough for land-speed work.
CAD
"you've never been a CAD guy. You've always sketched, right? ... I still to this day don't use CAD."
CAD (computer-aided design) is software used to create precise digital models of parts and assemblies. The speaker contrasts CAD with “old school” methods like sketching and paper templates, and notes they still don’t use CAD in their own process.
CNC milling
"my friend Jeff who does our CNC milling for like door handles, badges, things like that."
CNC milling is a machine-cutting process guided by a computer. It’s used to make parts accurately by cutting metal (or other materials) to exact shapes.
CNC milling is a machining process where a computer controls a rotating cutting tool to remove material with high precision. The speaker mentions a friend who does CNC milling for small exterior components like door handles and badges.
coach built
"And I have to say that I've seen a lot of hand built cars, coach built cars, whether they're hot rods, or maybe Porsche specials, or what have you."
“Coach built” means the car’s body was made or customized by hand, usually in small batches. Because it’s more custom, you may see more of the building process in the final details.
Coachbuilding (often described as “coach built”) is the traditional practice of constructing or customizing a car’s body, frequently in small numbers. It’s associated with hand finishing, bespoke panel shapes, and visible fabrication details like welds and tool marks.
tool marks
"And a lot of the time you, you'll see the tool marks, and you'll see, you can see welds, all of the hand finished nature, which I love."
Tool marks are small scratches or impressions left by the tools used to shape and weld metal. They can show how much of the work was done by hand.
Tool marks are visible impressions left by fabrication tools on metal surfaces. In hand-finished or coachbuilt work, enthusiasts may notice them as evidence of the manual process, even though builders often try to minimize them for a cleaner final finish.
welds
"And a lot of the time you, you'll see the tool marks, and you'll see, you can see welds, all of the hand finished nature, which I love."
Welds are where two pieces of metal are joined by melting/fusing them together. On custom cars, you might be able to see where the welding happened.
Welds are joints created by fusing metal together, typically during body fabrication. In custom builds, weld visibility can be part of what the speaker calls “hand finished nature,” though many builders later refine surfaces for a smoother appearance.
tube buck
"It's, Finn, Finn did the tube buck on that one. He shaped the tube buck, and he took some own personal freedom, creative freedom in it, and what he thought looked better, lowering the hood down."
A tube buck is like a sturdy metal template or frame used to shape car body panels. It helps the builder bend and form the metal into the right curves instead of guessing by hand.
A tube buck is a physical framework (often made from tubing) used as a shaping form for body panels. In coachbuilding and custom fabrication, it helps the builder create accurate curves and “deep draws” so the metal ends up with the intended shape.
deep draws
"and what he thought looked better, lowering the hood down. It gave deeper draws on the front fenders."
“Deep draws” means bending/forming sheet metal into a deeper shape than usual. Doing it well is harder, because the metal can stretch or end up slightly warped if the process isn’t controlled.
“Deep draws” refers to forming metal into a deeper, more pronounced shape during panel fabrication. The deeper the draw, the more difficult it can be to keep the panel accurate without issues like stretching or distortion.
reverses
"And, you know, you learn as you're doing this, like the struggles in that car where I would face some very large challenges in the past with those deep draws and those reverses, on the Helios, I had no problem."
“Reverses” are spots on a body panel where the shape changes direction. Those areas are tricky to form cleanly, because the metal has to flow into a complex curve without wrinkling or warping.
In sheet-metal forming, “reverses” are changes in direction/curvature within a panel shape that can complicate forming. They often require careful tooling and technique because the metal has to transition smoothly where the geometry “turns back” on itself.
gull wings
"Just to remind everyone, the Helios is a two-seater coupe, mid-engine, with gull wings, and this amazing greenhouse."
Gull-wing doors open upward like a bird’s wings. They’re a distinctive door style that also affects how the car’s body and roof are built.
Gull-wing doors are hinged at the roofline and swing upward, creating a distinctive “wing” motion. They’re often associated with sports cars and can improve access while also influencing how the roof and body structure are designed.
greenhouse
"Just to remind everyone, the Helios is a two-seater coupe, mid-engine, with gull wings, and this amazing greenhouse. And I should have asked you if I could sit in it..."
The “greenhouse” is the part of the car with all the glass around the cabin. It affects how much you can see and how the car looks from the outside.
In automotive body design, the “greenhouse” is the glass cabin area—windshield, side glass, and rear glass—plus the surrounding roof structure. It strongly affects visibility, occupant space, and the overall silhouette of the car.
fresh air vents
"“With the first coupe that I built, the Flyer number seven Gullwing Coupe, I put these fresh air vents so you could pull aircraft levers and vents would open.”"
These are openings that let outside air into the car’s cabin. The idea is to keep the interior from getting too hot or stuffy.
“Fresh air vents” here refers to manually controlled ventilation openings that can be opened to bring outside air into the cabin. The host uses them as an example of how they solved heat and stuffiness issues in a coupe.
air conditioning
"“Every coupe we've built after that has had air conditioning. And Gary's car, the air conditioner blew at 34 degrees Fahrenheit when it was 85, 87 degrees outside.”"
Air conditioning is the system that cools the air inside the car. They’re saying their coupe stays comfortable even in very hot weather, including when driving hard.
“Air conditioning” (AC) is used here as a practical solution to cabin heat in a coupe. The speaker gives specific operating conditions—AC blowing at 34°F when it’s 85–87°F outside—to show how effective the system is even under track use.
wheelbase
"“Chris, let me ask you about the ideal wheelbase for the Porsche-based cars… for a Porsche-based car, what do you think the ideal wheelbase is?”"
Wheelbase is how far apart the front and rear wheels are. It affects how the car fits and how it drives, and they’re talking about what length works best for their Porsche-based designs.
Wheelbase is the distance between the front and rear axles, and it strongly affects packaging, stability, and how “tight” a car can feel. Here, the builder discusses an ideal wheelbase for Porsche-based builds, stating they’ve landed on ~94 inches for a four-cylinder mid-engine layout.
track width
"There's that just a fine line that you strike for balance in handling with the wheelbase, obviously the track width and weight distribution."
Track width is how far apart the wheels are on the same side of the car. It affects how steady the car feels when you’re turning.
Track width is the distance between the left and right wheels on the same axle. Wider track width generally improves lateral stability and reduces how easily the car feels like it’s “leaning” in corners.
weight distribution
"There's that just a fine line that you strike for balance in handling with the wheelbase, obviously the track width and weight distribution."
Weight distribution means how the car’s weight is split between the front and back. That split changes how the car behaves when you brake, accelerate, or turn.
Weight distribution describes how much of the car’s mass sits on the front vs. rear (and sometimes left vs. right). It’s a key driver of handling balance—how predictable the car feels under braking, acceleration, and cornering.
service panel
"And you want the next guy who opens up a panel, a service panel on the car, to be able to open it and say, oh, gosh, that's nice."
A service panel is a panel you open to get to parts of the car for maintenance. Good service panels make it easier for a mechanic to do the work without fighting the layout.
A service panel is an access door or removable section that lets a technician reach components for inspection, maintenance, or repairs. In complex cars—especially mid-engine designs—service panels are part of the “design for usability” that reduces downtime and frustration.
master cylinder reservoir
"you can actually have the car in a lift, put your head in, look at the master cylinder reservoir, it's right there, easy to work on."
It’s the small container that holds the brake fluid for the car’s braking system. If you can see it easily, it’s simpler to check the fluid level or add more.
The master cylinder reservoir is the fluid tank that feeds brake fluid to the master cylinder. When you open the reservoir, you can check fluid level and top up without disassembling major brake components.
remote reservoir
"it's right there, easy to work on. Or do a remote reservoir, things like that."
Instead of keeping the brake fluid container right next to the main brake part, it’s moved to a more convenient spot. That can make checking and topping up much easier.
A remote reservoir is a brake-fluid (or sometimes clutch-fluid) container mounted away from the master cylinder. It’s used to make servicing easier or to package the system better in tight engine bays.
BMW 535i
"Don't get me started. I have a BMW 535i that I just discovered has a valve cover leak, an oil leak."
The BMW 535i is a BMW 5 Series car. The point here is that a simple gasket replacement can become a lot more work because parts like wiring and fuel system components get in the way.
The BMW 535i is a 5 Series model where under-hood packaging can make even basic repairs more labor-intensive. In this story, a valve cover gasket job turns into a bigger job because of wiring and fuel-injection components that must be moved.
valve cover gasket
"I thought, oh, no problem, you know, just replace the valve cover gasket."
This gasket seals the top cover of the engine so oil doesn’t leak. When it goes bad, you may have to take off other parts just to reach it.
A valve cover gasket seals the valve cover to prevent oil from leaking out. If it fails, oil can seep onto surrounding components, and the repair may require removing nearby parts to access the gasket.
fuel injection rail
"Well, no, it's more, I got to remove a bunch of wiring, put it out of the way. I've got to take off the fuel injection rail and it's way more complex than I would like."
The fuel injection rail is part of the fuel system that delivers fuel to the injectors. If it’s in the way of a repair, you may need to remove or move it, making the job harder.
The fuel injection rail is the pressurized fuel distribution line that supplies fuel injectors. On some engines, accessing the valve cover area requires moving components near the rail, which increases labor and complexity.
Subaru R2
"...g the electronics in, right? Yes. So up until the R2, which was the flat six powered kind of spaceship..."
The Subaru R2 is a very small car made by Subaru. It’s designed to be easy to drive and park in tight city spaces. The podcast brings it up because it’s being used as an example in a discussion about unusual mechanical/electronics setups.
The Subaru R2 is a small kei-class car from Subaru, notable for its compact packaging and the way it was engineered for city use. The podcast specifically highlights it in a discussion about electronics and mentions it as having a “flat six powered” setup, framing it as a kind of unusual, spaceship-like configuration. That’s why it stands out in a conversation about mechanical and tech choices.
ITBs
"So up until the R2, which was the flat six powered kind of spaceship looking car, [4425.5s] that car used ITBs, MoTeX management, so it had a lot more electrical."
ITBs means each cylinder gets its own throttle valve. That can make the engine respond more crisply when you press the gas.
ITBs stands for individual throttle bodies. Instead of one throttle plate feeding the whole engine, each cylinder (or cylinder pair) gets its own throttle, which can improve throttle response and airflow control.
MoTeX management
"that car used ITBs, MoTeX management, so it had a lot more electrical. That's the furthest [4435.9s] we've gone with electrical gizmos until the new engine that's sitting behind me here, which is"
MoTeX management is the computer system that controls how the engine runs. It’s commonly used on modified engines because it lets you tune things more than the stock setup.
MoTeX management refers to an aftermarket engine management system (ECU/software) used to control fuel injection, ignition timing, and other parameters. It’s often used when building or modifying engines because it allows deeper tuning than factory systems.
ECU
"that is a deep dive into the electronics. The ECU that we're using is, [4452.8s] like, it's crazy how deep you can go into that ECU. The things that you should not be able to"
An ECU is the engine computer. It decides things like fuel and spark, and on modern systems you can often adjust a lot of settings.
ECU means Engine Control Unit, the car’s main computer for engine operation. Modern ECUs can be configured to adjust many internal parameters, including ones that would be difficult or impossible to change on simpler factory setups.
Polo 911-4
"In 2016, [4477.6s] I started talking with Dean Pilopoulos, who builds the Polo 911-4. Dean and Chuck Beck of Beck Spider fame."
Polo 911-4 refers to a custom engine that starts with a Porsche 911 six-cylinder and turns it into a four-cylinder. The goal is to keep the Porsche-style engineering while making it smaller and lighter.
The Polo 911-4 is a custom four-cylinder engine build derived from a Porsche 911 six-cylinder architecture. The idea is to remove the two center cylinders and shorten the engine case so it can run as a compact, robust “four-cylinder 911” style powerplant.
Dean Pilopoulos
"In 2016, [4477.6s] I started talking with Dean Pilopoulos, who builds the Polo 911-4. Dean and Chuck Beck of"
Dean Pilopoulos is the person in the story who builds the Polo 911-4. He’s described as the one who kept developing it and making it into a real project.
Dean Pilopoulos is the builder mentioned who developed the Polo 911-4 concept. In this episode, he’s credited with taking the Porsche 911 six-cylinder “down to four cylinders” idea and turning it into a repeatable business.
Chuck Beck
"Dean and Chuck Beck of Beck Spider fame. Both, I believe it was in the early, maybe mid-80s, around the same time, [4495.4s] had the idea to take a Porsche six-cylinder 911 engine and remove the two center cylinders"
Chuck Beck is one of the builders credited with the early Porsche-to-four-cylinder engine idea. The host says Chuck tried it a bit, but Dean Pilopoulos kept going with it.
Chuck Beck is mentioned as one of the people who worked on converting a Porsche 911 six-cylinder engine into a four-cylinder by removing the two center cylinders. The episode says he built a couple of examples but didn’t pursue it further, while Dean Pilopoulos continued the work.
twin plug
"And we started talking about the 9114, and he pulled the trigger on having Dean build us one. So that was our first twin plug 2.4 liter."
Twin plug means each cylinder has two spark plugs lighting the fuel/air mix. It can help the engine burn more evenly, which is useful when you’re trying to make big power at high RPM.
“Twin plug” means the engine uses two spark plugs per cylinder instead of one. That can improve combustion consistency and help the engine make more power or rev more freely, especially at high RPM.
turbocharge
"After that, I started exploring what is possible with this engine. Do you turbocharge it?"
Turbocharging adds a device that forces extra air into the engine. More air usually means more power, but the engine has to be built and tuned to handle the extra stress.
To “turbocharge” an engine means using a turbocharger to force more air into the cylinders. More air (with the right fuel) generally allows more power, but it also changes heat, stress, and tuning requirements.
crazy RPMs
"we started chatting about the total car that achieves these crazy RPMs. And what on earth are they using for their top end?"
RPM means how fast the engine spins. When someone says “crazy RPMs,” they mean the engine is built to rev much higher than normal, which requires stronger and better-tuned internal parts.
“RPM” (revolutions per minute) is a measure of engine speed, and “crazy RPMs” implies the engine is designed to spin far higher than typical street engines. High-RPM operation increases demands on valve springs, lubrication, and rotating assembly strength.
cam chests
"got them to give us and build us, design us these four cylinder heads, cam chests and top end essentially"
A cam chest is the part of the engine that holds the camshafts. The cams control when the valves open and close, so this area is important for correct timing and reliable operation.
A “cam chest” is the housing/structure that contains the camshafts and their oiling passages in certain engine designs. It’s a critical part of the valvetrain because it supports cam timing components and helps manage lubrication.
four cylinder heads
"got them to give us and build us, design us these four cylinder heads, cam chests and top end essentially"
Cylinder heads are the top metal parts of the engine where the fuel burns and where the valves live. If you change the heads, you can improve how the engine breathes and makes power.
“Cylinder heads” are the castings that sit on top of the engine block and contain the combustion chambers, intake/exhaust ports, and valve mechanisms. For a performance build, head design directly affects airflow and combustion, which is why custom heads are often a major part of high-RPM engines.
top end
"design us these four cylinder heads, cam chests and top end essentially, and make them exclusive for Rungi cars."
“Top end” usually means the upper parts of the engine, like the cylinder heads and valve-related components. Changes there can strongly affect how the engine breathes and how well it revs.
“Top end” refers to the upper portion of an engine—typically the cylinder heads and valvetrain components. When builders talk about modifying the top end, they usually mean changing airflow, valve timing, and combustion efficiency to support higher RPM and power.
flat fans
"Then we started working with Jim Torres, who's kind of the mastermind behind the 935 flat fans that are used on a lot of the 911 race cars."
“Flat fans” sounds like a specific race-car cooling or airflow part. The host mentions it in the same breath as a 935-related setup, but the exact meaning isn’t fully clear from this snippet.
“Flat fans” is likely a shorthand for a specific cooling-fan or ducting setup used on race cars, but the transcript doesn’t provide enough detail to confirm the exact component. In context, it’s tied to a 935-related setup and is described as being used on 911 race cars.
Swindon powertrain
"And that's a swindon powertrain that you're working with in the UK, right?"
Swindon Powertrain is a company in the UK that helps build or supply the engine/powertrain parts for this project. They’re being thanked for their work.
Swindon Powertrain is referenced as the UK partner supplying the powertrain they’re working with. The host credits the company’s shop output as part of getting the engine package running.
Richard Tuttle
"And Richard Tuttle, amazing stuff coming out of their shops."
Richard Tuttle is the individual the host credits for the work coming out of the UK shop. The episode treats him as a key contributor to the project’s progress.
Richard Tuttle is mentioned as the person behind the UK shop work associated with Swindon Powertrain. The host calls his output “amazing” and a personal inspiration.
four cam 32 valve
"And like, this flat eight, it's four cam 32 valve, five and a half liters..."
This phrase describes how the engine opens and closes its intake/exhaust valves. More valves and camshafts can help the engine make power, especially when it spins fast.
“Four cam 32 valve” describes the valvetrain layout: four camshafts controlling 32 valves total. More valves and cam control can help the engine breathe better at high RPM, which matches the episode’s focus on peak power at very high revs.
peak power at 8600 RPM
"Very similar to the four cylinder that we did, peak power at 8600 RPM."
This means the engine makes its strongest power when it’s spinning at about 8,600 times per minute. Engines that peak at high RPM are often built to rev freely.
“Peak power at 8600 RPM” means the engine’s maximum power output occurs when the crankshaft is spinning at 8,600 revolutions per minute. High-RPM peak power usually implies an engine designed for revving hard rather than low-end torque.
red line
"9200 RPM, red line, 10,000 RPM over rev limit."
“Red line” is the highest RPM the engine is meant to reach. Going past it can be risky because the engine isn’t designed to keep spinning that fast.
“Red line” is the engine’s maximum recommended RPM range, beyond which continued operation can risk damage. The episode uses it alongside “over rev limit” to describe how aggressively they’re targeting RPM capability.
over rev limit
"9200, red line and 10,000 over rev limit."
“Over rev limit” means pushing the engine past the maximum RPM it’s supposed to reach. It can be dangerous if the engine isn’t built to handle it.
“Over rev limit” means spinning the engine beyond its programmed or engineered RPM ceiling. The episode frames this as a target capability (10,000 RPM) beyond the stated red line, which implies careful valvetrain and rotating assembly design.
Bill Rader
"It's been rebuilt and re regeared by Bill Rader in Las Vegas."
Bill Rader is the person credited with rebuilding the gearbox/differential unit and changing its gear ratios. Gear ratios strongly affect how the car feels when you accelerate.
Bill Rader is credited with rebuilding and re-gearing the transaxle for the flat-eight setup. That kind of work is crucial because gear ratios determine how the engine’s powerband translates into acceleration and drivability.
transaxle
"we've got the the transaxle that will go with the flat eight. It's been rebuilt and re regeared..."
A “transaxle” is a combined gearbox-and-differential unit. Putting them together can help with space and how the car’s weight is balanced.
A “transaxle” combines the transmission and differential into one unit, often used to improve weight distribution and packaging. Here, it’s described as the unit that will go with the flat eight and has been rebuilt and re-geared for the build.
TJ Russell
"we sent it off to TJ Russell. Russell built, he does the Baja 911s."
TJ Russell is the shop/person the host sent the chassis to for testing and feedback. They’re known for building Baja 911-style cars, which are designed to take a lot of abuse.
TJ Russell is referenced as the builder who ran the redesigned chassis through FEA testing and provided feedback. The host also ties Russell to Baja 911s, implying experience with high-stress, off-road Porsche builds.
Baja 911s
"Russell built, he does the Baja 911s."
“Baja 911s” means modified Porsche 911s intended for rough off-road driving, like desert racing. They’re built to handle impacts and heat better than a stock car.
“Baja 911s” refers to Porsche 911s built for off-road racing and rugged use, inspired by the Baja-style desert environment. The term signals a chassis and drivetrain setup that prioritizes durability, cooling, and traction over pure street comfort.
FEA testing
"TJ and his team ran it through FEA testing to look at what works, what doesn't work."
FEA testing is a way to use computer modeling to see how a part will handle forces and stress. It helps engineers catch weak spots before cutting metal.
FEA testing (finite element analysis) is a computer simulation method used to predict how parts will flex and stress under load. In this episode, it’s used to evaluate chassis behavior and to validate custom uprights before building confidence in real-world performance.
CNC milled uprights
"Finn and Jeff... designed our uprights, custom milled CNC milled uprights. Again, those were run through FEA testing."
Uprights are parts of the suspension that help locate the wheels. “CNC milled” means they’re made with computer-controlled machines for accuracy.
“CNC milled uprights” refers to suspension upright components machined using CNC (computer numerical control) equipment for precise shapes and tolerances. The episode emphasizes that these uprights were custom-made and then validated with FEA.
case halves
"I just got pictures of the first casting of the case halves and our crank is just now being machined."
“Case halves” are the two main shell pieces that make up the engine’s outer housing. They get cast, machined, and then assembled so the internal parts fit correctly.
“Case halves” are the split sections of an engine’s housing (often the crankcase) that are machined and assembled together. The episode mentions the first casting of the case halves and then machining the crank, highlighting the engine’s build stages.
drums
"[4940.3s] regards. Yeah. So with the early cars, you basically had three options. 356 drums, usually we would [4948.8s] use B, a VW drum or a German newly manufactured disc brake setup."
Drum brakes are an older style of braking system where brake shoes press against the inside of a drum. The episode is talking about using the older “period” drum style on some restorations.
Drum brakes use brake shoes that press outward against a drum to create friction. The host discusses “period drums” and “356 drums,” implying an older, historically correct brake choice versus later disc brake conversions.
disc brake
"[4948.8s] use B, a VW drum or a German newly manufactured disc brake setup. And the majority of our cars [4959.4s] had the German disc brakes on them."
Disc brakes use a metal disc and pads to slow the car down. They’re generally known for strong stopping power and consistent braking, especially when things get hot.
A disc brake uses a rotating disc and friction pads to slow the vehicle, typically offering strong, consistent braking and better heat management than drum brakes. The host contrasts disc brake setups with period drum brakes for early cars.
CSP
"[4959.4s] had the German disc brakes on them. It's a really unique kit that a company named CSP [4968.2s] makes out of Germany."
CSP is a company in Germany that makes a brake kit. The host says it’s high quality and works well on the cars they build.
CSP is referenced as a German company that makes a disc brake kit used on most of the host’s cars. The host highlights the kit’s fitment (including the wide five bolt pattern) and claims it’s reliable and well-finished.
wide five bolt pattern
"[4968.2s] makes out of Germany. It's beautifully done. And they're just, they're foolproof. They work [4973.9s] awesome. They've got the wide five bolt pattern. So that's what we've used on the majority of the"
The wide five bolt pattern is how the wheel bolts are arranged on the hub. If your wheel doesn’t match that pattern, it won’t bolt on correctly.
A wide five bolt pattern is a wheel mounting layout with five lug bolts spaced on a larger diameter than some other common patterns. It matters for fitment because wheels and hubs must match the exact bolt pattern.
reproduction
"[4997.7s] now they make reproduction from Porsche. You can buy brand new components, but we're restoring [5003.9s] most of these parts."
“Reproduction” parts are brand-new parts made to look and function like the original ones. The host says you can buy new reproductions, but they usually restore the original pieces instead.
In restoration context, “reproduction” parts are newly made components intended to match the original design. The host notes you can buy brand-new reproduction Porsche components, but they often restore existing parts instead.
swing axles
"[5022.5s] Yeah. So the Formula V has a really unique zero roll. Are you familiar with that zero roll [5028.2s] swing axle? No, I'm not. So it has this pushrod system where the two swing axles"
Swing axles are a type of rear suspension where the wheel moves by swinging on a pivot. It can change how the car feels in turns, and here it’s part of a special setup meant to reduce leaning.
Swing axles are a rear suspension design where each wheel is attached to a pivoting arm that swings up and down. This layout can create distinctive handling traits, and in this segment it’s paired with a pushrod system and coil-over to achieve the “zero roll” behavior.
zero roll
"[5022.5s] Yeah. So the Formula V has a really unique zero roll. Are you familiar with that zero roll [5028.2s] swing axle?"
“Zero roll” means the car is designed to stay flatter when you turn. Instead of the body leaning over, the suspension is arranged to reduce that tilt.
“Zero roll” describes a suspension geometry goal where the car resists body roll during cornering. The idea is to keep the chassis flatter by using the suspension’s linkage and motion ratios to counteract the roll tendency.
single coil over
"[5036.9s] come up and have a single coil over connecting each axle above the trans axle. [5046.2s] So when you're in a hard left hand corner, the right axle is pushing up, across, and down"
A coil-over is a combined spring and shock absorber unit, and “single coil over” here means one such unit is used to control the linked axle movement. The host describes it as connecting the axles above the transaxle as part of the pushrod/zero-roll design.
torsion tube
"[5061.7s] we went, I actually had Chuck Beck build two chassis for me, which wore the torsion tube [5070.6s] chassis. So he had the extended spring plate... And the torsion tube was just at the bottom of the firewall"
A torsion tube is a rigid part of the chassis that helps control how the rear suspension moves by resisting twisting. It’s part of the car’s structure, not just a bolt-on shock or spring.
A torsion tube is a structural member used in some rear-suspension designs to control wheel movement through torsional (twisting) stiffness. The host contrasts a “torsion tube chassis” with later independent rear suspension, and notes it’s positioned low near the firewall in their setup.
independent rear suspension
"[5086.3s] torsion tube like 911 or 356 style. After that, I went with independent rear suspension. [5097.4s] So using coil overs."
Independent rear suspension means the left and right rear wheels can move separately. That usually helps the car keep better contact with the road and can change how it handles over bumps and in corners.
Independent rear suspension (IRS) means each rear wheel can move somewhat independently rather than being tied together by a single axle. The host says they switched to IRS using coil-overs, which typically changes ride/handling behavior compared with swing-axle or torsion-tube layouts.
tow-in and camber
"[5109.2s] No. I used a coil over on the swing axle. Oh, okay. Yep. So I made it to the swing axle [5118.4s] and then added some adjustability for fine-tuning tow-in and camber and that sort of thing."
Tow-in is a small alignment setting that changes how the wheels point relative to each other. Camber is how tilted the wheels are, and changing it helps the tires grip better when you turn.
Tow-in is the steering alignment where the front wheels point slightly toward each other, affecting straight-line stability and tire wear. Camber is the wheel’s tilt angle relative to vertical, and adjusting it helps tune grip in cornering.
VW beam, torsion beam
"[5126.3s] front end was a VW beam, torsion beam, and then used just a shock absorber with adjustable dampening."
A torsion beam is a suspension setup where one beam flexes by twisting to let the wheels move. The host is saying the front used a Volkswagen-style torsion beam plus an adjustable shock.
A torsion beam rear suspension uses a single beam that twists to allow wheel movement, commonly associated with Volkswagen’s designs. Here, the host says the front end used a VW torsion beam and an adjustable shock for damping.
porous steering box
"What about steering? Do you use a porous steering box for most of the cars? [5164.6s] No. I was using, I used the Volkswagen, our TRW, I think, is a repop manufacture of the steering boxes."
A steering box is the part that turns your steering wheel into the movement that steers the car. The phrase “porous steering box” sounds like a specific type of steering-box build or material. The point is that different steering-box designs can change how the steering feels and responds.
A steering box is the gear mechanism that converts the steering wheel’s rotation into movement at the steering linkage. “Porous” isn’t a standard automotive term here, but it likely refers to a specific steering-box casting/gear housing style or a particular aftermarket rebuild type. The key idea is that steering-box design affects feel, friction, and how precisely the car responds.
steering rack
"And then I went with a steering rack that is used, it's like a, it's an aftermarket, it's a heavy-duty rack. [5189.1s] They use it in Baja Racing, but it's very small and compact."
A steering rack is the part that pushes/pulls the steering linkages to turn the wheels. When you turn the wheel, the rack moves left or right. Some racks are made for racing, so they’re built to handle more stress and give more precise steering.
A steering rack is the linear gear mechanism that moves the tie rods left/right when the steering wheel turns. Compared with a steering box, racks are often preferred for their more direct, consistent steering feel and packaging. In this episode, the guest specifies a heavy-duty aftermarket rack intended for racing use.
Baja Racing
"They use it in Baja Racing, but it's very small and compact. And it's made to work with the VW beam."
Baja Racing is off-road racing over rough terrain. Parts used there have to survive lots of bumps and vibration. The guest is saying the steering rack he chose is proven in that kind of demanding use.
Baja Racing refers to off-road racing in the Baja region (most famously the Baja 1000), where vehicles see repeated impacts, vibration, and harsh terrain. Steering components used in Baja applications are typically designed for durability and stability under those loads. The guest uses it to justify that the aftermarket steering rack is built for tough conditions.
Jaguar Etype
"Yeah, and I mean, if you were to buy kind of a tired old E-type Jaguar and have it restored, you're going to be in it for at least a third as much."
The Jaguar E-Type is a famous old British sports car. The host is saying that if you buy a worn-out one and restore it, it can cost a lot—so it’s not always cheaper than buying something custom.
The Jaguar E-Type is a classic British sports car known for its iconic styling and lightweight, performance-focused design. In this episode, it’s used as a comparison point for restoration costs versus buying a bespoke, custom-built car.
restored
"Yeah, and I mean, if you were to buy kind of a tired old E-type Jaguar and have it restored, you're going to be in it for at least a third as much."
“Restored” means repairing and refurbishing an older car to make it look and run like it should. The point here is that restoration costs can add up quickly, even if you start with a cheaper, worn-out car.
“Restored” refers to bringing an older car back to a desired condition—often including mechanical refresh and cosmetic refurbishment. The episode uses restoration as a cost benchmark, arguing that restoring a classic can still be expensive and may not yield a unique outcome compared with a bespoke build.
manual Ferrari
"larger industry has abandoned. I mean, you can't get a manual Ferrari now, right?"
A “manual” is a car where you shift gears yourself using a clutch and a stick. The speaker is saying it’s hard to find a Ferrari with that kind of gearbox today.
A “manual” refers to a manual-transmission car where the driver selects gears with a clutch pedal and gear lever. Ferrari has increasingly moved toward automated gearboxes in recent years, so a manual Ferrari is now a niche option.
ADAS
"Everything's electronic. There's all this ADAS and everything in cars. And we're talking about a visceral mechanical experience."
ADAS means driver-assist tech that helps you drive, like warning you about hazards or helping keep you in your lane. The point here is that newer cars rely more on electronics than pure mechanical feel.
ADAS stands for Advanced Driver-Assistance Systems—features like adaptive cruise control, lane-keeping, and automatic emergency braking. The speaker contrasts these electronic systems with a more “visceral” mechanical driving experience.
harmonic vibration
"It's, you know what I mean, because they grenade themselves, they rattle themselves loose because of harmonic vibration."
Harmonic vibration is like a repeated “shaking” at certain frequencies. If it’s not managed, it can cause parts to rattle loose or wear out faster.
Harmonic vibration is oscillation at specific frequencies that can resonate through engine components. If the design doesn’t control those vibrations, parts can loosen or fail—something the speaker says happened to the engine they’re discussing.
Chevrolet Corvette
"...ssive and dangerous. So we started out looking at Corvette underpinnings. And I just got on Google and start..."
The Chevrolet Corvette is a sports car from Chevrolet. It’s known for being fast and for having a strong mechanical foundation. The podcast mentions it because someone was looking at its basic parts and layout as a reference.
The Chevrolet Corvette is a long-running American sports car known for performance and for being a mainstream entry point into serious driving. In the podcast, it’s brought up specifically in the context of “underpinnings,” meaning the chassis and mechanical foundation used as a starting point for a project or build. That’s why it’s discussed alongside other cars and design ideas.
donor car
"So we found Viper's have gone up a lot in pricing since then. So this was like, I want to say, this was probably 2018, 2019 when we found the donor car."
A donor car is the original car you buy just to use its parts. You take what you need from it—like the frame and mechanical bits—to build your custom project.
A “donor car” is a complete vehicle used as the parts and structural foundation for a custom build. Here, the host describes finding a low-mileage Viper to supply the chassis/framework and major components for their project.
custom suspension
"I was able to repurpose those. Did a custom suspension, custom headers, working with the canvas system in that car, the electronics..."
Custom suspension means the parts that control how the car rides and handles are changed to fit the project. It’s done so the car sits and drives the way the builder wants.
“Custom suspension” means the car’s ride and handling components are designed or modified specifically for the build rather than using the donor car’s original setup. The host pairs it with other custom fabrication work (like headers and packaging) to match their target stance and driving feel.
custom headers
"I was able to repurpose those. Did a custom suspension, custom headers, working with the canvas system in that car..."
Headers are special exhaust parts that help route exhaust gases out of the engine. Custom headers means they were made to fit this specific build and layout.
Headers are exhaust manifolds that route exhaust gases from the engine into the exhaust system. “Custom headers” indicates the builder made or tailored the exhaust routing to fit the new packaging and performance goals of the project.
switch gear
"working with the canvas system in that car, the electronics, because we wanted all old school switch gear."
Switch gear is the set of switches and electrical control parts that let you operate things in the car. Here, the builder wanted the controls to feel more old-school and straightforward.
“Switch gear” refers to the electrical control components—switches, relays, and related hardware—that operate functions in a vehicle. The host says they wanted “old school switch gear,” meaning they aimed for more traditional, tactile controls rather than modern integrated electronics.
power windows
"So I'll say that that was challenging and doing power windows made from polycarbonate was very challenging."
Power windows are windows that go up and down using an electric motor. The tricky part here is that they were made using polycarbonate instead of normal glass.
Power windows are electrically operated window regulators rather than manual cranks. The host highlights making power windows from polycarbonate as a fabrication challenge, implying they had to engineer both the material and the mechanism integration.
polycarbonate
"doing power windows made from polycarbonate was very challenging. Oh, yeah. That's interesting."
Polycarbonate is a strong plastic that can be used instead of glass. Here it’s used for the windows, which makes the fabrication and fitment more difficult than using normal window material.
Polycarbonate is a tough, impact-resistant plastic often used as a glass substitute. In this build, the host says the power windows were made from polycarbonate, which changes how the windows are shaped, mounted, and engineered compared with traditional glass.
Peter Brock
"Viper. And I showed it to Peter Brock and he loved it. He thought it was really cool. No, I see that immediately. And Peter's a sweetheart, isn't he?"
Peter Brock was a famous car designer and racing person in the U.S. He helped create some of the most iconic American performance cars. Here, he’s mentioned as reacting enthusiastically to the idea.
Peter Brock was a legendary American automotive designer and racing figure, best known for his work with Chevrolet and for shaping the Corvette’s performance identity. In this segment, he’s referenced as the person who saw the concept and immediately liked it.
Dodge Viper
"...aytona Coupe should be if it was blended with the Viper. And I showed it to Peter Brock and he loved it. ..."
The Dodge Viper is a powerful sports car made by Dodge. It’s designed to feel aggressive and performance-oriented. In the episode, it comes up because someone wanted to combine Viper-based performance with a different classic body style.
The Dodge Viper is a high-performance American sports car built around a dramatic, track-focused driving experience. The podcast references it through a design idea—blending the Daytona Coupe look with Viper elements—showing how the Viper’s chassis and character are often used as a performance base. It’s mentioned because it’s closely tied to the Viper’s identity and engineering.
factory Viper
"Yeah, I bet you have some wild guesses from people as to what it actually is because it, it's just, it's far enough away from a factory Viper that you don't, you don't really know."
“Factory” means the car in its original, unmodified form from the manufacturer. The host is saying their version is modified enough that people can’t immediately recognize it as a normal Viper.
“Factory” here means the car as it left the manufacturer—stock configuration, not a heavily modified build. The host contrasts this with their Viper/Valeno project, emphasizing that it’s different enough that even supercar crowds can’t tell what it is.
Times Square
"we were in Times Square and there were two Bugatti Veyrons and two Diablo VTs with us doing this photo shoot."
Times Square is a very busy, famous area in New York City. The host is describing how, in a place packed with people, the cars get noticed—especially the modified one they built.
Times Square is a major commercial district in Manhattan, New York City, known for dense crowds and constant foot traffic. The host uses it to explain why the supercar lineup draws attention and why the modified Viper/Valeno becomes the crowd magnet.
Diablo VTs
"we were in Times Square and there were two Bugatti Veyrons and two Diablo VTs with us doing this photo shoot."
The Lamborghini Diablo VT is a classic Lamborghini supercar with a big V12 engine. Here it’s mentioned because the photo shoot had multiple famous supercars together, and the modified Viper/Valeno drew the crowd’s attention.
The Lamborghini Diablo VT (often written as “VT”) is a mid-1990s Lamborghini supercar variant known for its V12 power and all-out styling. In this segment, two Diablo VTs are mentioned alongside the Bugatti Veyrons during the same Times Square photo shoot.
Bugatti Veyrons
"Yeah, exactly. No, it was, we were in Times Square and there were two Bugatti Veyrons and two Diablo VTs with us doing this photo shoot."
The Bugatti Veyron is a very rare, very high-performance supercar. In this story, it’s part of a lineup during a photo shoot, and people notice the Viper/Valeno even more once they see it next to the Veyrons.
The Bugatti Veyron is a hypercar known for extreme power and top-end performance, built to be one of the fastest production cars of its era. Here, two Veyrons are used as a visual “comparison set” during a New York photo shoot, which makes the modified Viper/Valeno stand out to crowds.
Lamborghini Diablo
"...Square and there were two Bugatti Veyrons and two Diablo VTs with us doing this photo shoot. And, you know..."
The Lamborghini Diablo is a supercar made by Lamborghini. It’s known for its bold, angular look and strong performance. The podcast mentions it because it was one of the notable cars included in a shoot.
The Lamborghini Diablo is a late-20th-century supercar known for its sharp styling and big-performance reputation. In the podcast, it’s mentioned in the context of a photo shoot lineup, where multiple exotic cars were present. That makes it relevant as part of the broader “heritage” of iconic high-performance machines.
geometries
"So that's a really important car as a milestone for our company and a transitional car from our previous chassis designs, which were very much 550, like an evolution of the 550 to now, like I said, being our own suspension and geometries and, and 911 hardware underneath."
“Geometries” here refers to suspension geometry—how the suspension links are positioned and angled. Those angles determine tire contact patch behavior, steering feel, and how the car responds during cornering and braking.
Ted Dunham
"So the car I'm finishing now was actually, the chassis started just outside of Detroit being built by a Porsche Restorer named Ted Dunham. And Ted had Porsche 718 chassis 057 in his shop, undergoing restoration."
Ted Dunham is the person who restored the Porsche and helped start the project. He’s the reason they were able to copy the chassis accurately and build a second car.
Ted Dunham is described as a Porsche restorer who owned and worked on the referenced Porsche 718 chassis in his shop. He also obtained permission to blueprint the chassis and build a second one, making him central to the project’s origin story.
718 Porsche 718
"... a Porsche Restorer named Ted Dunham. And Ted had Porsche 718 chassis 057 in his shop, undergoing restoration. ..."
The Porsche 718 is an older Porsche sports car model. The episode mentions it because a restorer has one of these chassis cars in his shop and is working on restoring it. That means it’s being preserved as a piece of automotive history.
The Porsche 718 refers to a Porsche model family from the mid-20th century, known for being part of the brand’s earlier racing and sports-car era. In the podcast, a restorer has a Porsche 718 chassis in his shop undergoing restoration, which highlights the car’s historical value and the work required to bring it back. That’s why it’s mentioned: it’s a tangible link to Porsche’s past engineering.
blueprint the chassis
"Ted got the permission of the owner at the time to blueprint the chassis and build a second one. He started doing that."
It means they carefully measure and document the chassis so they can build another one that matches. Think of it like making an exact template from the original.
“Blueprint the chassis” means taking precise measurements and documentation of the original chassis so it can be replicated accurately. In a restoration or continuation build, this is how builders preserve the original geometry and mounting points.
Jim
"Ted got the permission of the owner at the time to blueprint the chassis and build a second one. He started doing that. And Ted's son, Jim, who is an incredible engineer, worked at Ford on the GT program for a long time."
Jim is Ted Dunham’s son, and he’s described as an engineer with experience working on Ford’s GT project. He helped design the car’s rear suspension.
Jim is Ted Dunham’s son and is credited as an engineer who worked at Ford on the GT program. In this segment, he’s also directly involved in designing the project’s rear suspension.
flat six engine
"They designed it to have a flat six engine. And Ted dreamed of having an aluminum body on it, but the cost was out of 50 spider fiberglass body and fit it to it."
A “flat six” is an engine with six cylinders arranged in two sides that lie flat. Porsche is known for this kind of engine design.
A “flat six” is an engine layout where six cylinders sit horizontally in two banks, opposed to each other. Porsche is especially associated with this layout, and it helps with balance and packaging in mid- and rear-engine sports cars.
aluminum body
"And Ted dreamed of having an aluminum body on it, but the cost was out of 50 spider fiberglass body and fit it to it."
An aluminum body uses aluminum panels to make the car lighter. They wanted that, but it ended up being too expensive for this project.
An “aluminum body” means using aluminum panels/structure instead of steel to reduce weight and sometimes improve stiffness. The speaker frames it as a dream for the project, but cost constraints pushed the build toward a fiberglass body instead.
date matched
"up here and amazing, amazing boxes of parts, you know, date matched, drums all drilled out,"
“Date matched” means the parts were made around the same time as the car. It helps the build feel more authentic and period-correct.
“Date matched” means the parts were produced in the same time period as the vehicle’s build, so they’re historically consistent. In restorations, it’s a way to keep the car looking and documenting like it left the factory (or like a period-correct build).
Abarth GTL
"It's got a little bit of Abarth GTL in the rear shape. The nose has a little bit of 718."
Abarth GTL is being used as a design reference. The speaker means the rear shape looks inspired by Abarth’s GT styling.
Abarth GTL is a reference to an Abarth model/identity used as a styling cue—here, specifically “in the rear shape.” It suggests the car’s bodywork is borrowing design language from Abarth’s GT-era aesthetics.
3D scanner
"And then he, I got him a 3D scanner. So he 3D scanned it and learned fusion and he modeled it in fusion."
A “3D scanner” measures a real object and creates a digital 3D copy. That makes it easier to model and refine the design in software.
A “3D scanner” captures the shape of a physical object and turns it into a digital 3D model. Here, it’s used after building the tube buck so they can accurately model it for the next design steps.
fusion
"So he 3D scanned it and learned fusion and he modeled it in fusion."
“Fusion” is a computer design program. They used it to turn the scanned parts into accurate digital models.
“Fusion” refers to Fusion 360, a CAD/CAM software used to model parts and assemblies. The speaker says Finn learned it and then modeled the scanned tube buck in Fusion, bridging physical fabrication and digital design.
Request an Explanation
Heard something you'd like explained? We'll add it to this episode.
Sign in to request explanations for terms you heard.
Want to learn more?
Browse our glossary for plain-English explanations of automotive terms, jargon, and concepts.
Help improve this episode
See something that's not quite right? Our annotations are AI-generated and can sometimes miss the mark. Click the flag icon on any annotation to suggest a correction.