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Dan Binks - 3 Cylinder Monster

Dan Binks - 3 Cylinder Monster

Hidden Horsepower by Total Seal May 19, 2026 48 min
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About this episode

Keith and the crew kick off with a diesel drag-racing trip, then shift into Dan Binks’ one-off three-cylinder “monster” build. Dan walks through a clean-sheet design aimed at the Chili Bowl, including oil cooling with no radiator, mechanical fuel injection, and a high-RPM setup that can run near 10,000 RPM where “there is no rev limiter.” They also cover billet/CNC build speed, grounding and wiring fixes, and how compression releases help hard-to-start high-compression setups.

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Technical Too Afraid to Ask
Concept

three cylinder engine

"And then you had pictures of my midget. I built a three cylinder midget engine. And I think that's what we're going to talk about here in a minute. [235.8s] Yes, absolutely. We are going to talk about that because I can't help but think Keith, Compleminator motor, right? Like something a three cylinder engine."

Instead of having 4 cylinders, this engine has 3. Fewer cylinders can mean less weight and packaging, which matters a lot for small race cars like midgets.

Term

billet

"And I did the whole thing in 24 weeks. I built three engines, all billet and start to finish. It was 24 weeks till we raced at the Chili Bowl."

Billet means the part is made by cutting it out of a solid chunk of metal. That can make it stronger and more precise for racing engines.

Topic

Chili Bowl

"And I did the whole thing in 24 weeks. I built three engines, all billet and start to finish. It was 24 weeks till we raced at the Chili Bowl. [295.5s] And we set a new record. We passed 60 cars in one day at the Chili Bowl most in history."

The Chili Bowl is a famous short-track race. The hosts mention it because the rules and race style push teams toward lightweight setups.

Term

oil cooled

"Yeah, it's pretty wild. It doesn't have any water. It's actually oil cooled and everything for the Chili Bowl is about lightweight. There's no minimum weight."

Instead of using a radiator and coolant, this engine uses oil to carry away heat. That can save weight and simplify the setup for racing.

Term

no radiator, no water pump, no hoses, no cooling system

"That is wild. We've got a video, Keith, of it running and I'm struggling to get some photographs in position, but we'll get them. Don't worry. [332.9s] But the video, I think we'll chat just a little bit. So no radiator, no water pump, no hoses, no cooling system. Awesome. Absolutely awesome."

Most cars use coolant through a radiator and pump to keep the engine from overheating. This engine skips all of that to save weight, and it relies on oil to handle the heat.

Term

alcohol

"Yep, we keep it cool with fuel. It's alcohol. So basically it does have a water system, but the oil goes through the water system."

Here “alcohol” means a racing fuel that’s different from regular gasoline. It’s commonly used in motorsports and can help with how the engine runs under race conditions.

Term

fuel stacking

"So I can run it on gasoline. I can put water in it. Or if I run an alcohol, I can put just the oil through it. [359.7s] And no fuel stacking problems or anything with it. You guys got it all."

Fuel stacking is when too much fuel builds up in the engine system instead of burning cleanly. That can cause rough running, and the speaker says this setup avoids that problem.

Term

mechanical fuel injection

"Yeah, it's mechanical fuel injection. You know, it's pretty simple. If it gets warm, you can add a little bit of fuel and cool it off."

Fuel injection is how an engine gets the right amount of fuel. “Mechanical” fuel injection means it’s controlled by physical parts, not a computer.

Term

intake valve

"Yep. So it's four and a half inch bore, 34 50 stroke, 900 intake valve, sorry, 600 intake valve, 900 exhaust valve, 800 exhaust valve saring."

The intake valve is the “inlet” valve that lets the mixture get into the engine. Improving it helps the engine breathe better, especially at high revs.

Term

exhaust valve

"Yep. So it's four and a half inch bore, 34 50 stroke, 900 intake valve, sorry, 600 intake valve, 900 exhaust valve, 800 exhaust valve saring."

The exhaust valve is the “outlet” valve that lets the spent gases leave the engine. Better exhaust flow helps the engine keep making power as RPM climbs.

Term

bore

"Yep. So it's four and a half inch bore, 34 50 stroke, 900 intake valve, sorry, 600 intake valve, 900 exhaust valve, 800 exhaust valve saring."

Bore means the diameter of each cylinder. A bigger bore can help the engine move more air and fuel.

Term

stroke

"Yep. So it's four and a half inch bore, 34 50 stroke, 900 intake valve, sorry, 600 intake valve, 900 exhaust valve, 800 exhaust valve saring."

Stroke is how far the piston moves up and down. It’s one of the key measurements that helps define the engine’s size and behavior.

Term

rev limiter

"At the chili bowl, there is no rev limiter. So we actually revved at 9800 RPM, almost 10,000 RPM outdoors. We can only rev at 8700."

A rev limiter is a safety/engine-protection limit that stops the engine from revving too high. If it’s removed or not used, the engine can be spun much faster.

Term

cubic inches per hole

"And it's 55 cubic inches per hole. So it needs a lot of air and, you know, air valves and big RPM thing the way it goes."

That phrase means how much space each cylinder has. If it’s “per hole,” it’s the size of one cylinder, not the whole engine.

Concept

high-RPM engine breathing

"And it's 55 cubic inches per hole. So it needs a lot of air and, you know, air valves and big RPM thing the way it goes."

At very high RPM, the engine has less time to pull air in and push exhaust out. So it needs big airflow paths (like valves/ports) to keep up.

Term

clean sheet of paper

"And I finally just said clean sheet of paper. Here we go. I've been fortunate enough to, you know, where I can do pretty much what I want."

It means they didn’t tweak the old design—they started over with a brand-new plan. The goal is to avoid repeating the same problems from earlier engines.

Concept

modern manufacturing

"It's not about the foundry had to pump out 50 of them or you made these clean sheet of paper that shows you where we are with modern manufacturing."

They’re talking about how today’s manufacturing tools make it possible to build parts faster and more accurately than before. That’s why a full engine-related parts plan can come together on a deadline.

Term

CNC

"Yeah. With the CNC stuff and, you know, get crankshafts and rods and pistons and, you know, rings, you guys helped us out with the rings."

CNC is a computer-controlled machine that cuts metal very precisely. It helps manufacturers make engine parts accurately and faster than older manual methods.

Term

crankshafts

"Yeah. With the CNC stuff and, you know, get crankshafts and rods and pistons and, you know, rings, you guys helped us out with the rings."

The crankshaft is the main rotating shaft inside the engine. Pistons push on it, and it turns that motion into the rotation that drives the car.

Term

pistons

"Yeah. With the CNC stuff and, you know, get crankshafts and rods and pistons and, you know, rings, you guys helped us out with the rings. I use Molly pistons."

Pistons are the parts that move up and down in the engine’s cylinders. They help turn the energy from burning fuel into motion.

Term

dry sump pumps

"You know, from billet heads, billet blocks, you know, dry sump pumps, you know, on and on."

Dry sump systems store oil in a separate tank and use pumps to keep oil moving. That helps the engine keep proper lubrication when driving aggressively or spinning fast.

Term

OE part

"And, you know, and a thousand times better than the OE part. And but and not to beat on the OE, but one of the things I, you know, I say all the time is the OE builds it for the OE."

OE parts are the factory parts that came with the vehicle. The speaker is contrasting custom-built parts against what the manufacturer originally used.

Term

10,000 RPM

"They don't need it to do 10,000 RPM like Dan or 6,000 foot pounds of torque like a pulling tractor."

RPM is how fast the engine spins. Higher RPM means the engine is working harder and the parts have to stay controlled and lubricated at very high speed.

Term

PSI valve springs

"Yeah, I mean, it's, you know, got oil sprayers, PSI valve springs, Excel 9 valves and retainers."

Valve springs help keep the engine’s valves opening and closing on time. When an engine spins fast, stronger springs can help prevent the valves from losing control.

Term

compression releases

"We mounted the coils on the side of the block right above the coils are compression releases from Harleys because these cars actually push start."

Compression releases make it easier to start the engine by reducing the “squeeze” while you’re cranking it. Once the engine catches, they stop interfering.

Term

push start

"We mounted the coils on the side of the block right above the coils are compression releases from Harleys because these cars actually push start."

Push start means starting the car by rolling it and letting the drivetrain turn the engine. It can help when the engine is too hard to crank normally.

Brand

Harleys

"We mounted the coils on the side of the block right above the coils are compression releases from Harleys because these cars actually push start."

They’re using a part originally made for Harley-Davidson motorcycles. The point is that it worked well for solving the starting problem on this engine.

Concept

unlimited race

"And that's what the chili bowl is really all about, like an unlimited race."

They’re talking about a race where the rules are flexible, so teams can build very different cars and engines. The point is that it’s not limited to one “type” of setup.

Part

piston rings

"Moly did actually Kevin Studecker with the piston rings. I, of course, I used a 027 piston ring and when we started it, he only had nine of them."

Piston rings are thin metal bands on the piston. They help keep combustion gases from leaking and help control how much oil gets into the cylinder.

Term

027 piston ring

"I, of course, I used a 027 piston ring and when we started it, he only had nine of them."

“027” is a specific size/type of piston ring. It’s important because the ring has to match the engine’s cylinder and piston setup to seal correctly.

Concept

three engines, 33 cylinders

"So I had three engines, 99 cylinders, right? Three engines, 33 cylinders, and I didn't have any spares."

They built more than one engine for the project. In total, the engines add up to 33 cylinders, which is an unusual, experimental setup.

Term

LS main bearings

"Main bearings, it uses LS main bearings."

Main bearings are the parts that let the crankshaft spin smoothly inside the engine. “LS main bearings” means the builder used bearings made to match GM’s LS engine design.

Term

small block Chevy rod bearings

"Main bearings, it uses LS main bearings. It uses small block Chevy rod bearings and, you know, makes 160 horsepower per hole."

Rod bearings are the parts that connect the crankshaft to the pistons through the connecting rods. Using “small block Chevy” rod bearings means they used a proven bearing design from that engine family.

Term

dyno

"So, but, you know, crankshafts were probably the biggest hold up... we bolt it all together, we get it on the dyno."

A dyno is like a treadmill for an engine. It lets you measure how much power the engine makes and helps catch problems early.

Term

coils

"The electronics we had trouble with, believe it or not, the coils were grounded to the engine on one side of the engine."

Coils are the parts that generate the high-voltage spark for the spark plugs. If they don’t have a good electrical ground, the engine may misfire or run badly.

Term

ignition

"And the electronics part of the ignition was on the other side of the block and the resistance in the block made the thing run bad."

Ignition is what creates the spark to light the fuel in the cylinders. If ignition timing or electrical connections are off, the engine can run rough.

Concept

resistance in the block

"the resistance in the block made the thing run bad... grounding through the block, the resistance is built into the material."

Even though the engine block is metal, it’s not a perfect electrical conductor. If it has resistance, the electrical signals can be “off,” and the ignition system may not work correctly.

Term

grounding problems

"The biggest failures they have with this thing is simply grounding problems. They talked about, you know, trying to, like you just said, grounding through the block, the resistance is built into the material."

Grounding is the electrical “return path” that lets current flow correctly. If the ground is bad, the ignition and other electronics can act up and the engine may run poorly.

Term

grounding through the block

"They talked about, you know, trying to, like you just said, grounding through the block, the resistance is built into the material."

Instead of using a dedicated ground wire, the setup relies on the engine block to act like the ground. If the block isn’t a good enough conductor, the electronics can get the wrong signals.

Term

wiring harness

"They've created this whole wiring harness that's like, don't do it this way, use this and eliminate all the ground issues and all their problems went away."

A wiring harness is the organized set of wires that connects all the electrical parts. If the harness is designed differently—especially for grounding—it can fix electrical problems.

Term

AI

"You went to the AI with a query and it spit out an answer and the answer turned out to be right for your application."

They’re using AI like a smart helper that answers questions based on what you type in. It can be useful for ideas, but you still have to double-check it on the car.

Term

timing

"We were having one of the cars was sluggish off the corner and I asked it how much timing I thought I could have."

Timing is when the spark plug fires in the engine cycle. If you advance it a bit, the engine can feel more responsive, but going too far can be risky.

Term

cylinder head

"There's some cylinder head problems that they say they need to be cast cylinder head. So I'm working on that right now."

The cylinder head is the top housing of each engine cylinder where the fuel-air mixture burns and where the valves sit. If there are cylinder head problems, it can affect how well the engine runs and how long it lasts.

Concept

Pike's Peak

"Somebody asked about running one at Pike's Peak with a turbo. It looks like with about 32 pounds of boost, it'll make 1000."

Pike’s Peak is a well-known race up a mountain. Because it’s at high altitude, the air is thinner, so engines have to work harder to make power—especially with a turbo.

Term

boost

"It looks like with about 32 pounds of boost, it'll make 1000. So at Pike's Peak, you know, a 200 pound engine with the turbo, making 1000 is, you know, pretty cool."

Boost is how much extra pressure the turbo adds to push air into the engine. More boost usually means more power, but it can also be harder on the engine.

Term

flat six

"A lot of people have ideas that we've had people ask about making a Porsche cylinder head similar to mine because, you know, three cylinders on each side of flat six, you know, and the, you know, the amount of power this thing makes per cubic inch..."

A flat-six is an engine design where cylinders are laid out flat, two sides of three. The way the cylinders are arranged can affect balance and how the engine fits in the car.

Term

power per cubic inch

"A lot of people have ideas that we've had people ask about making a Porsche cylinder head similar to mine because, you know, three cylinders on each side of flat six, you know, and the, you know, the amount of power this thing makes per cubic inch..."

“Power per cubic inch” tells you how much power an engine makes compared to how big it is. If it’s high, the engine is getting a lot of power out of its size.

Concept

one less cylinder, one less piston, one less everything

"And, and, you know, it's one less cylinder, one less piston, one less everything."

Fewer cylinders means fewer moving parts inside the engine. That can make the engine smaller and sometimes easier to work on, which matters a lot in racing.

Concept

sleeves will slide out

"Yeah, and I made it similar to a fuel car where the sleeves will slide out so you can put, you know, you could change all three pistons and rods and, you know, an hour."

They’re talking about cylinder liners/sleeves that can be taken out and replaced. That can make engine repairs quicker if the cylinder surfaces wear out.

Term

rockers and the push rods

"I actually practiced, I adjusted all the rockers and the push rods for the spare cylinder head."

These parts help open and close the engine’s valves. Adjusting them makes sure the valves open at the right time and the engine runs correctly.

Term

single turbo V6

"That car actually makes over a thousand horsepower, single turbo V6. And I restored that car four or five years ago."

It’s a V6 engine that uses one turbocharger to boost power. The turbo helps the engine burn more fuel and make much more horsepower than stock.

Concept

weight balance

"Wow, imagine the weight balance, we'll say opportunities would be there with a 200 pound three cylinder turbo at a thousand horsepower."

Weight balance is where the car’s weight sits. If you change the engine (and therefore how heavy it is), the car can handle differently because the front and rear loads change.

Concept

pipe bombs

"And, and we're able to make them a lot better. Those cars were pipe bombs in the day right now. They're, you know, they actually run for quite a long time."

“Pipe bombs” is a colorful way of saying the cars were brutally loud and intense. The speaker’s point is that newer parts and electronics make them less chaotic and more reliable.

Term

no lift shift

"The electronics on that car, no lift shift, traction control, you know, for the Cadillacs. It won't shift if the, you know, it senses that the drivers trying to shift at the wrong time."

No lift shift means you keep your foot on the gas while shifting gears. It helps the car keep pulling instead of briefly losing power during the shift.

Term

traction control

"The electronics on that car, no lift shift, traction control, you know, for the Cadillacs. It won't shift if the, you know, it senses that the drivers trying to shift at the wrong time."

Traction control is a safety/handling system that helps the tires grip the road. If the wheels start slipping, it reduces power so you don’t lose acceleration.

Term

knock sensors

"I mean, there's so many things that that thing does, knock sensors, right, it won't let it detonate. It could take timing out if it gets hot, you know, the, the sky is the limit really."

Knock sensors listen for harmful engine knocking. If they detect it, the car’s computer changes timing or reduces power to protect the engine.

Term

detonate

"I mean, there's so many things that that thing does, knock sensors, right, it won't let it detonate. It could take timing out if it gets hot, you know, the, the sky is the limit really."

Detonation is when the fuel-air mixture burns in an uncontrolled way inside the cylinder. It can be damaging, so the car’s computer tries to prevent it.

Topic

Cadillac in sports car racing

"And Cadillac getting involved in sports car racing, a lot of people back then thought like, why, what are they doing? Aren't they supposed to make like big boats that you cruise down the, the avenue with?"

They’re talking about how some people were surprised Cadillac was racing. The idea is that Cadillac was known for big, comfy cars, so racing was unexpected.

Company

General Motors

"I've been fortunate enough to, you know, race with General Motors for 20 years. So I have a lot of friends downtown and Pontiac there."

General Motors is a major car company that owns brands like Cadillac. The speaker is saying GM has the resources and people to compete at a high level.

Topic

Formula One engine development

"They're, they're making their own Formula One engine. They're making fast street cars. You know, fast Imsa cars, it's, it's a super cool time for, you know, GM and Cadillac."

They’re talking about Cadillac/GM building their own engine for Formula One. Formula One engines are very advanced and require a lot of specialized engineering.

Topic

IMSA racing

"They're making fast street cars. You know, fast Imsa cars, it's, it's a super cool time for, you know, GM and Cadillac."

IMSA is a big racing organization in North America. When they say “IMSA cars,” they mean race cars built for that kind of competition, often including long-distance events.

Topic

Miami race

"I can tell you our Miami race is exceptional. I haven't been there in years. We used to run IMSA cars down there and but I haven't been down there for any of the Formula One shows."

They’re specifically praising the Miami Formula One event. The point is that the event setup makes it feel special and easy to get around.

Concept

ingress and egress

"And because of the way it is, the ingress and egress is super easy."

Ingress and egress are event-planning terms for how people enter and leave a venue. In racing, easy ingress/egress matters because it reduces traffic and makes it simpler for fans to move between parking, gates, and viewing areas.

Term

titanium nitride

"Right. [2097.0s] You know, it's a, it's, it's titanium nitride. [2099.2s] It's a very, very tough coating and it holds up extremely well."

Titanium nitride is a very tough coating that gets put on engine parts. It helps the parts last longer by resisting wear and rubbing.

Term

0.7 millimeter

"[2102.8s] Yeah. [2103.0s] The 0.7 millimeter stuff is a great, you know, when it comes down to the really thin ring packs, that's, that's like my go to ring. [2109.3s] It's just, it's got enough mass."

They’re talking about how thick the coating is—0.7 millimeters. The thickness matters because engine parts have very limited space, especially around the piston rings.

Term

ring packs

"[2103.0s] The 0.7 millimeter stuff is a great, you know, when it comes down to the really thin ring packs, that's, that's like my go to ring. [2109.3s] It's just, it's got enough mass. [2111.2s] It'll handle a little bit of, you know, something silly happens."

Ring packs are the piston rings on top of the piston. They help seal the combustion gases, and their size limits what you can do with coatings.

Car

Corvette

"[2122.6s] It's in all the, my Cadillac pistons and it's in my Corvette pistons. [2128.5s] It's in all of them now. [2129.8s] And that's why I made it easy to, to make the choice."

They also mention the Corvette, meaning the same coated piston parts are used in Chevrolet’s performance car. The point is that it’s meant to hold up under tougher conditions.

Term

dome piston

"[2139.6s] I probably should have showed you that stuff. [2142.1s] But anyways, it's a, you know, very small dome piston. [2147.0s] "

A dome piston has a bump on top of the piston. That bump changes the shape of the space where the fuel burns, which can affect how the engine runs.

Term

compression ratio

"The combustion chamber is very small, not too big a compression ratio, 13 and a half to one. A lot of guys are running up to 16 with Sprint cars and things like that."

Compression ratio is how much the engine squeezes the air-fuel mixture before it’s ignited. Squeezing more can make more power, but too much can cause the fuel to ignite the wrong way and damage the engine.

Term

oil ring

"It's like, guys, got a 22 pound oil ring. Oh, no, no, if we've got to stop and put oil in a man, you know, we can't do that."

The oil ring’s job is to keep extra oil from building up on the cylinder walls. Using thinner oil rings can reduce drag, but the ring still has to control oil reliably.

Term

detonation

"And, and as you said, and then the engine management systems, that's really the key. The detonation and all that knock sensors, keeping that thing from hurting itself."

Detonation is when the fuel-air mixture ignites too aggressively and too early, instead of burning smoothly. It can create damaging pressure in the cylinder, so engines use safeguards to prevent it.

Car

Subaru 360

"... And then my other car, Kyle O'Gara had one of my 360s in his pavement car and got an instant spun out a..."

The Subaru 360 is a very small older car made by Subaru. It was built to be light and efficient, but small cars can still lose traction if the tires or driving conditions aren’t right. That’s likely why it was mentioned in a story about spinning out.

Term

cast head

"So now you had mentioned, Dan, you know, working on a cast head to make it, you know, so that they don't make it illegal or anything like that."

A cylinder head is the top part of the engine where combustion happens. A “cast head” means it’s made by pouring metal into a mold, which can be important for strength and for fitting racing modifications.

Term

COMP Eliminator Race

"But if somebody wanted to come to you and see, you know, let's just say, I call you up, Dan, hey, Dan, how fast can I have one of these things? ... I want, I want to go COMP Eliminator Race."

“COMP Eliminator Race” sounds like a drag-racing class with rules about what you’re allowed to change. The point of the engine work is to be fast but still legal for that class.

Term

drag car

"I'm going to put in my drag car."

A drag car is a car set up to race in a straight line, usually over a short distance. The focus is quick acceleration and getting the power to the ground.

Term

HRA

"Well, for COMP Eliminator, you could have one pretty fast because I think the cylinder head would be legal for an HRA."

HRA is the rules body for a racing series. Saying something is “legal for HRA” means it follows the allowed parts and setup rules for that competition.

Term

lightweight dragster

"So someone with a lightweight dragster, guys, you got to take advantage."

A lightweight dragster is a drag race car that’s built to be as light as possible. Being lighter helps it speed up faster when you hit the throttle.

Term

400 horsepower

"You know, 400 horsepower and 800 pound car, maybe?"

Horsepower is a way to describe how much power the engine makes. More horsepower usually means the car can accelerate harder—especially in drag racing.

Term

800 pound car

"You know, 400 horsepower and 800 pound car, maybe?"

Weight matters because it affects how hard it is to get the car moving. A lighter car can accelerate faster than a heavier one with the same power.

Concept

3-cylinder engine

"[2776.7s] What do you think about that, Keith? [2778.1s] You know, I had like three cylinder engine. [2779.8s] I know you had some insight, but this is all new to me. [2781.8s] That's wild. [2782.7s] Mine's blown."

A 3-cylinder engine is an engine with three firing cylinders. It’s often smaller and easier to fit into compact cars, but it can feel different than a 4- or 6-cylinder engine.

Concept

3-cylinder monster

"I mean, imagine stuffing that in one of those little things. [2795.9s] I mean, just it's a little compact package that's lightweight, makes a mountain of power from rally car to drag car."

This is about how a small 3-cylinder engine can still feel like a “monster.” With the right technology (like a turbo), it can make a lot of power for its size.

Term

rally car

"I mean, just it's a little compact package that's lightweight, makes a mountain of power from rally car to drag car. [2803.8s] Like you say, slap a turbo on it."

A rally car is a race car designed for rough roads and changing surfaces. It’s built to handle traction and quick acceleration in tough conditions.

Term

stationary engine parts

"Working on, you know, stationary engine parts right now for, you know, big nine inch four stationary stuff. [2849.1s] It's always, every phone calls something different."

Stationary engines are engines that stay in one place, like for backup power or industrial equipment. “Stationary engine parts” means parts made for those fixed engines.

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