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Ep 363 Jbug.com's Sam Mebane

Ep 363 Jbug.com's Sam Mebane

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About this episode

Sam Mebane of JBugs.com joins Lets Talk Dubs Classic to talk about how he got into classic Volkswagens—starting with a 1974 Beetle and a long run at Jbugs—and how the company evolved from mail-order roots into early online sales. They cover JBugs’ history, shipping/operations, and why SEO and shifting Google/YouTube algorithms matter. The conversation also ranges from DIY restoration and parts manufacturing (rubber seals, wiring harnesses, car covers) to dyno/build-off rules and upcoming Baja-focused VW event plans.

Technical Too Afraid to Ask
Car

Volkswagen Beetle convertible

"But anyway, my foster care worker there, that's the word foster care worker, right, picked me up from my biological mothers and stepfathers home in a Volkswagen Beetle convertible, roughly based on the little bit of I have my memory. I want to say it was 1965."

The Volkswagen Beetle is a classic VW model that’s famous worldwide. A convertible means the roof can be opened up. In this story, it’s the first VW the host remembers riding in.

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Car

Volkswagen Carmen Gia

"...child. And then he picked me up occasionally in a Carmen Gia that he had, he had a couple sedans, and of cours..."

The Karmann Ghia is a classic Volkswagen coupe that looks more sporty than a regular Beetle. It uses similar basic components to the Beetle, but it has a different, more stylish body. The podcast mentions it because it was one of the cars someone rode in occasionally.

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fully automatic

"Oh, wow. And that was, I want to say it was a 73. It was a fully automatic. We bought it from my wife's grandmother."

“Fully automatic” means you don’t shift gears yourself—the car changes gears for you. It’s a different setup than the manual transmissions many classic VW fans prefer.

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full nut and bolt restoration

"But yeah, so virtually everything on that car, the complete teardown, I built the engine on our YouTube series, pulled apart the chassis, did the entire bottom to top inside and out. That was a full nut and bolt restoration and all of it was on our YouTube series."

A “full nut and bolt restoration” means the car gets taken apart a lot—down to individual parts—then put back together carefully. It’s basically the most thorough kind of restoration short of replacing the whole car.

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complete teardown

"But yeah, so virtually everything on that car, the complete teardown, I built the engine on our YouTube series, pulled apart the chassis,"

A “complete teardown” means taking the car apart so you can really see what’s going on underneath. It’s how restorations start before parts get repaired or replaced.

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Car

Beetle Super Beetle

"...be series. So very cool car. What made you pick a Super Beetle to do? That one was actually kind of, I just fell..."
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Part

front and disc brake kit

"he's like, well, I have this thing sitting here. And I'm like, well, one of our most popular items, even to this day, is a Super Beetle front and disc brake kit. So I'm not a big Super Beetle guy."

A “disc brake kit” is an upgrade that changes the front brakes to disc brakes. It’s meant to help the car stop better and handle heat more reliably than the original setup.

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German look

"However, doing the German look is the only really, really acceptable way, the way to build a Super Beetle in my opinion. They just don't look right otherwise. So I'm like, how about we do this Super Beetle German look build..."

“German look” is a style people do on classic Volkswagen Beetles. It’s meant to make the car look like a classic European build—lowered and with certain front-end details—rather than a generic hot-rod look.

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Brand

Kami

"And that, now that front, that front air dam, is that an original Kami air dam, or do you guys reman... Yeah, yeah. It does, it does."

Kami is the name of a company that makes an air dam for these classic VW builds. An air dam is a front spoiler-like piece that helps the car’s look (and sometimes airflow) match the German-look style.

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air dam

"And that, now that front, that front air dam, is that an original Kami air dam, or do you guys reman... Yeah, yeah. It does, it does."

An “air dam” is a front add-on that sits low near the bumper. It can change how air moves under the car and it’s also a common styling piece on German-look builds.

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Car

Bay Window buses

"72 later Beatles becoming more popular, because people can't... The Bay Window buses. Yeah,"

A “Bay Window” bus is a Volkswagen van/bus generation with big, distinctive windows on the side. Collectors pay close attention to the year and condition because that affects how rare and valuable it is.

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Barrett Jackson

"Dave Cormack's bus was the, he had sold it, and then that person ended up selling it at Barrett Jackson. That was the first bus that broke that 66 figure selling price out of Barrett Jackson."

Barrett-Jackson is a famous collector-car auction. When a rare Volkswagen bus sells there for a big price, it can make other similar cars more desirable and more expensive.

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type one engine

"So Bay Windows became, all right, you know, a 68 71 Bay Windows not bad, at least it still has a type one engine to now it's like, it doesn't matter if it's a bus, it's popular now."

“Type 1” is Volkswagen’s classic air-cooled flat-four engine design. In this context, the point is that some buses still used that well-known engine, which made them more appealing to buyers.

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van life

"Even so now it's like the van again, I think really when COVID hit and the van life thing really got popular, the vanigans were already kind of on the rise and"

“Van life” is the trend of living in a van and using it like a mobile home for travel and camping. The host is saying this lifestyle made more people want classic vans, including VW buses.

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MP engine battle build motor

"Where did you get your experience on building engines? Because it's a pretty bold move that you're rolling up into this MP engine battle build motor."

They’re talking about building an engine for a competition. The “build motor” part just means they’re putting together an engine with the goal of doing well in that event.

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top end

"I did my first top end and I will say, I won't even say a rebuild, but I replaced pistons and cylinders and cylinder heads on my 1974."

A “top end” rebuild means working on the upper parts of the engine, like the cylinder heads. It’s usually less work than a full engine rebuild because it doesn’t require splitting the engine for the bottom parts.

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pistons and cylinders

"I did my first top end and I will say, I won't even say a rebuild, but I replaced pistons and cylinders and cylinder heads on my 1974."

Pistons and cylinders are the parts that move up and down to make power. Replacing them can help the engine seal better and run stronger.

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cylinder heads

"I did my first top end and I will say, I won't even say a rebuild, but I replaced pistons and cylinders and cylinder heads on my 1974."

Cylinder heads are the top metal parts of the engine where the valves live. If they’re worn or damaged, the engine can run poorly, so replacing or rebuilding them can fix that.

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gasket kit

"So he was actually able to get me at costs, a set of pistons and cylinders, gasket kit, uh, and some heads."

A gasket kit is a package of sealing parts used when you put the engine back together. Gaskets help stop leaks and keep the engine sealed correctly.

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machine work

"But of course I'm a kid and I want the biggest engine possible and I don't want to do any machine work."

“Machine work” is the precision work a machine shop does to make engine parts fit and seal correctly. If you skip it, the engine might not run as well or could have problems sooner.

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MP engine build off

"with, with this now, segueing into the MP engine build off. So this year, the 2026 MP engine build off world cup edition."

A “build off” is a contest where people build an engine and then test it. “MP” here sounds like the name of the specific competition series.

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dyno

"I want to say it was Terry was running the dyno, um, in 2024 and still getting their angle on it. And we over rev the engine that exploded the fan."

A dyno is a test machine that measures how much power an engine makes. Instead of guessing from driving, you can measure it in a controlled way.

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over rev

"Terry was running the dyno, um, in 2024 and still getting their angle on it. And we over rev the engine that exploded the fan."

“Over rev” means the engine spins faster than it’s designed to. Spinning too fast can break parts inside the engine.

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counterbalance

"And I've got a counterbalance. I'm sorry. I've got a welding balance fan this time."

A counterbalance helps reduce shaking from moving parts inside the engine. Less vibration can mean the engine runs smoother and handles stress better.

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ignition

"before that thing starts on the dyno, I am going to disconnect the ignition, make sure we can crank the engine over, give it full throttle."

Ignition is what creates the spark that lights the fuel in the engine. Disconnecting it lets you spin the engine safely to check for problems before firing it up.

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intake

"Anything happens to drop in, we're going to pull the engine off the dyno and then pull it apart just in case anything happens to have found its way into the intake track."

The intake is how air gets into the engine. If something gets into that path, it can cause damage when the engine runs.

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torque and horsepower

"They're going for torque and horsepower. What's the, what, what is the detail on what they're, the outlay is for this year?"

Torque is the engine’s twisting strength, and horsepower is a measure of overall power. Together they help describe how strong the engine feels and how it performs across RPM.

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empty exhaust

"However, they do have more requirements as far as less modifications to ex, to existing products. So you have to use an empty exhaust and I want to say it has to be 75% must remain."

“Empty exhaust” sounds like a simplified exhaust setup with less stuff inside it. In competitions, the rules may require that to keep things fair and predictable.

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custom cam grinds

"Uh, custom cam grinds were allowed this year. You have to use an, uh, an MPG TV series cam."

The camshaft controls when the engine’s valves open and close. A “custom cam grind” means someone reshapes the camshaft to get a specific valve timing and power feel, instead of using a standard cam.

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MPG TV series cam

"You have to use an, uh, an MPG TV series cam. So it's just, I think it's just limited as far as what products we can use."

This sounds like a specific camshaft that’s approved by the rules for a certain class. The rules limit what cam you can use so everyone is playing by the same basic timing setup.

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rocker assemblies

"There are open possibilities. We can use whatever rocker assemblies we want to use. Things of that nature, but it's just, I think it's just limited as far as what products we can use."

Rocker assemblies are part of the system that moves the engine’s valves. They help translate the camshaft’s motion into valve opening, and different rockers can change how the valve motion behaves.

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fan shrouds

"We have to use the MP, the new fan shrouds, the new, uh, super shrouds that have the velocity ring."

On air-cooled engines, the fan has to push air in the right places. Fan shrouds are the parts that guide that airflow so the engine stays cool where it needs it most.

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velocity ring

"We have to use the MP, the new fan shrouds, the new, uh, super shrouds that have the velocity ring."

A velocity ring is a ring-shaped piece that helps the cooling fan move air faster and more evenly. Better airflow helps keep the engine from getting too hot in certain areas.

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horsepower plus tour divided by displacement

"But yeah, so it's still the same, uh, horsepower plus tour divided by displacement or whatever their formula was."

They’re using a math formula to score engines. It mixes horsepower and torque, then adjusts for engine size (displacement) so it’s more of a fair comparison.

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FK8 cam

"But other than that, I changed out the FK8 cam for the GTV7 cam"

The FK8 cam is a particular camshaft design. Changing cams changes how the engine’s valves open, which can change the power and how the car feels to drive.

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GTV7 cam

"I changed out the FK8 cam for the GTV7 cam, which is essentially MP's version of the angle FK8."

The GTV7 cam is a specific camshaft choice for this build. It’s meant to produce a similar kind of valve timing to another cam, but with some geometry differences.

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geometry

"So kind of the same cam, but the geometry turned out to be a little bit different."

Here, “geometry” means the cam’s shape and how it’s positioned. Even small differences can change how the valves move, which may require adjusting the rocker setup.

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JC full flow oil pump

"Uh, I've got a JC full flow oil pump on there,"

This is an oil pump upgrade. “Full flow” means the oil is sent through the oiling/filtration route before it lubricates the engine, which helps protect the engine—especially when it’s working hard.

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stage three GTV heads

"[2905.0s] heads on that engine with, uh, with thick wall 92s. This year I've got stage three GTV heads"

These are upgraded cylinder heads for the VW engine. “Stage three” usually means they’re built to flow more air, so the engine can make more power than with the factory heads.

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thick wall 92s

"[2905.0s] heads on that engine with, uh, with thick wall 92s. This year I've got stage three GTV heads"

This is about the engine’s cylinder parts. “92s” means the cylinders are made to a 92 mm size, and “thick wall” means the cylinder walls are thicker than normal, which can help the engine last longer when it’s built for more power.

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2332

"[2913.1s] along with, uh, 94, uh, mallet pistons and cylinders. So it's a 2332 this year as opposed"

“2332” is the engine’s size, in cubic centimeters (cc). It tells you the displacement—basically how much volume the engine is built to have.

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2234

"[2919.2s] So it's a 2332 this year as opposed to a 2234. So nice. Well, you know, I wish, I wish you the best of luck on that."

“2234” is another engine size number in cubic centimeters (cc). It means the previous build was slightly smaller than the new 2332 setup.

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Baja

"[2968.4s] kind of stuff, even though you're not in the day to day and all that kind of stuff. But you know, [2972.4s] it's good to be able to see you and your son, [2972.4s] you know, you had your son out there, uh, working on that Baja with you and, uh, you guys are,"

In VW hobby talk, “Baja” usually refers to a Baja-style off-road conversion based on a Volkswagen platform (often a Beetle-derived or similar VW chassis). It’s a project category combining rugged suspension/stance with a build meant for dirt and rough terrain.

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Topic

desert dub show

"[2972.4s] you know, you had your son out there, uh, working on that Baja with you and, uh, you guys are, [2979.0s] I saw that that was the Baja you guys had at the, um, what was the VW event you guys had over there [2985.7s] at, um, uh, desert dub show, the desert dub show. That was it."

“Desert dub show” is a VW-focused event where people bring their cars and projects to show them off. The host mentions it as the place they saw the Baja build.

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Car

Prado / Meru

"... actually take the Baja with us out to, I'll be a Prado on the 14th, and then I'll have the Baja Bug at A..."
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patinas

"some of them were kind of throw back patinas, some of them are all complete rebuilds, some of them are just old vintage ones revived..."

In classic car culture, “patina” refers to the worn, aged appearance a vehicle develops over time—often considered desirable because it looks authentic. When someone says “throw back patinas,” they mean a build that intentionally keeps or recreates that older, lived-in look.

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Place

Blue Diamond Road

"Friday morning, we're all leaving the hotel as many Baja's we can gather, we're going to leave the hotel, we're going to go out to Blue Diamond Road..."

They’re naming a real road the group will drive on during the event. It’s just part of the route they’re planning for the Baja Bug caravan.

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sand rail

"“...I got the one in the driveway with the sand rail, the orange car, and the yellow car.”"

A sand rail is a small, lightweight off-road vehicle made for sand dunes. It’s built to be tough and simple so it can handle loose sand.

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aluminum wheels

"“...those are the aluminum... They're actually, those wheels on that car are made by the same place... they're the Jackman aluminum wheels...”"

Aluminum wheels are wheels made from aluminum metal. They’re often chosen because they can be lighter and they look good.

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Brand

Jackman

"“...those are Jackman replicas... because Jackman just got started back in business again... They're actually, those wheels on that car are made by the same place...”"

Jackman is a company that makes aftermarket wheels. In this conversation, they’re talking about Jackman’s aluminum wheel designs and whether the brand has restarted selling again.

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20 spoke wheel

"“...made in the same facility that that, that 20 spoke wheel behind me is.”"

A “20 spoke wheel” is a wheel style where you can count 20 spokes. It’s basically a way to describe the wheel’s look and design.

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