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March 20, 2026 | Ford bets on giant castings; Service Manager Micah Morton

March 20, 2026 | Ford bets on giant castings; Service Manager Micah Morton

Automotive News Daily Drive Mar 20, 2026 14 min
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About this episode

Ford is revolutionizing electric pickup production by using giant aluminum castings to reduce parts and improve efficiency, aiming to compete with fast-moving Chinese automakers. The episode also highlights potential chip shortages in Europe due to the Iran conflict and reveals how dealer pricing often hides substantial fees and add-ons. Service manager Micah Morton shares insights on recruiting and retaining skilled technicians, emphasizing fair pay, training, and marketing to keep service departments thriving amid slower sales. Additionally, NVIDIA's push into automotive autonomous tech is discussed, signaling a shift toward more advanced vehicle automation.

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Technical Too Afraid to Ask
Car

Ford Model T

"...ls the most radical change to assembly since the Model T, swapping hundreds of parts"

The Ford Model T is an old car made by Ford a long time ago. It was one of the first cars many people could buy because it was made in a new, faster way that saved money.

Concept

giant aluminum castings

"swapping hundreds of parts for two giant aluminum castings on its upcoming electric pickup."

Giant aluminum castings are big parts made from melted aluminum shaped into one piece. Car makers use them to build cars with fewer parts, which can make the car stronger and easier to put together.

Car

Tesla Model Y

"Tesla does something similar on the Model Y, but will repair costs skyrocket? Actually, the opposite might be true. Research from Thatchum found the Model Y"

The Tesla Model Y is an electric SUV that uses big aluminum parts to make the car lighter and easier to build.

Concept

predefined cut zones

"Ford says its design includes predefined cut zones, literally dotted lines showing where to section and repair damaged castings."

Predefined cut zones are marked spots on big car parts that show mechanics exactly where to cut if the part gets damaged, so they can fix it safely.

Term

semiconductors

"Europe's automakers could face serious shortages of semiconductors and battery cells if the Iran conflict drags on beyond two months."

Semiconductors are special materials used to make tiny electronic parts inside cars that help them work properly.

Term

battery cells

"Europe's automakers could face serious shortages of semiconductors and battery cells if the Iran conflict drags on beyond two months."

Battery cells are the small parts inside a car's battery that hold power to make the car run, especially in electric cars.

Term

Strait of Hormuz

"And the conflict has effectively shut down the Strait of Hormuz."

The Strait of Hormuz is a narrow sea passage important for moving oil around the world, and if it's blocked, it can cause problems for making cars.

Term

dock fee

"Almost every dealership adds a dock fee, averaging more than $400 per deal."

A dock fee is an extra cost dealers add to the price of a car to pay for getting the car from the factory to their lot.

Term

add-ons

"And about half of stores charge for add-ons like window tent and wheel locks,"

Add-ons are extra things dealers try to sell you with a car, like special window covers or locks for the wheels, which can make the car more expensive.

Company

NVIDIA

"NVIDIA is betting on cars. And this week, I got a closer look at the company's strategy."

NVIDIA is a tech company that makes powerful computer chips. These chips help cars drive themselves and handle complex tasks safely.

Term

level two vehicle

"We talk inside of a moving NVIDIA-powered level two vehicle about the company's automotive goals and how its chips are managing the complex tasks required for automated driving."

A level two vehicle is a car that can help with driving by steering and speeding up or slowing down, but the driver still needs to pay attention and be ready to take control.

Concept

autonomous driving

"about the company's automotive goals and how its chips are managing the complex tasks required for automated driving."

Autonomous driving means a car can drive itself without a person needing to steer or press the pedals, using special computers and cameras to see the road and other cars.

Term

GTC

"Plus, I'll recap NVIDIA's GTC in San Jose, including why CEO Jensen Huang says autonomous driving tech is a solved problem."

GTC is a big event where NVIDIA shows off new computer and car technology to people who work with computers and cars.

Concept

service department

"It's fixed stops Friday, and today, we're talking about how service departments are adapting when sales slow down."

A service department is the place at a car dealer or shop where they fix and take care of cars.

Brand

Alfa Romeo

"Micah Morton is service manager at Healthman Fiat Alfa Romeo and Maserati of Sugarland in Texas."

Alfa Romeo is a fancy car brand from Italy that makes sporty and stylish cars.

Brand

Fiat

"Micah Morton is service manager at Healthman Fiat Alfa Romeo and Maserati of Sugarland in Texas."

Fiat is a car company from Italy that makes small cars you often see in cities.

Term

technician retention

"Micah Morton spoke about recruiting younger technicians, why paying technicians well is critical for retention,"

Technician retention means keeping good car mechanics working at the shop for a long time.

Concept

customer service efficiency

"and why getting customers in and out quickly is the simplest way to keep them coming back."

Customer service efficiency means fixing cars fast so customers come back again.

Brand

CDJR

"So we're here at River Oaks CDJR in Houston. Got 33 bays, looks like a busy morning."

CDJR means four car brands: Chrysler, Dodge, Jeep, and Ram, which are often sold at the same car dealer.

Term

Lubrack

"Well, I mean, we did, we brought them in on the lubricant because they've already been trained and changing oil and things like that. So we were able to bring them straight into Lubrack. Sometimes we'll bring in from poorer physicians that don't have any experience and they'll pull them up through if need be. PetraCare, they've already got some training background. They've already got some tools. So they come in, they go into Lubrack and they learn that system first."

Lubrack is a computer program that helps car service shops keep track of all the work they do on cars, like oil changes and repairs, so nothing gets missed.

Term

electrical suspension

"And wherever they're the best at electrical suspension, that's the avenue that they'll go in."

Electrical suspension is a type of car setup that uses computers and sensors to make the ride smoother and the car handle better by changing how the car's springs and shocks work while you drive.

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