A painful growth mismatch at Firestone of Durango—expanding and hiring ahead of demand—left the shop carrying expensive payroll through a volume drop, forcing layoffs. The takeaway reframes “skinny spending” as disciplined, demand-aligned capacity: audit payroll versus demand, track car count weekly, and tighten scheduling so no-shows don’t quietly drain utilization. Instead of panic cuts, the leadership focus is flexibility, proactive marketing, and hiring only when need is proven.
In this episode, Coach Chris Cotton breaks down a real-world leadership moment from Firestone of Durango—over-hiring ahead of demand, navigating a sudden drop in car count, and making tough payroll decisions. Learn how to stay lean, improve operational discipline, and respond like a true leader when business shifts.
Are you carrying too much payroll in your shop?
In this episode of The Weekly Blitz, Coach Chris Cotton shares a real situation from Firestone of Durango—what happened when hiring ahead of demand backfired, and how leadership decisions made the difference.
If your car count is inconsistent, your payroll is high, or you're feeling pressure… this episode is for you.
The Weekly Blitz is brought to you by our friends over at Shop Marketing Pros. If you want to take your shop to the next level, you need great marketing. Shop Marketing Pros does top-tier marketing for top-tier shops.
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This is the Automotive Repair Podcast Network.
It's your weekly Blitz with Chris keeping you in the game.
There's a moment every shop owner hits where the numbers don't lie,
but you wish they did. You look at your payroll,
you look at your car count and you realize you got ahead of yourself.
That's exactly where I found myself recently at Firestone of Durango.
I made the call late 2025, expand, hire ahead,
get ready for the spring and summer rush, train, train, train. On paper,
it was a smart move. In reality, I carry too much weight for too long.
We have to make hard decisions as owners. Heavy is the head that wears the crown,
I guess. March looked great.
I felt validated and then April hit and I got punched right in the mouth.
Car count dropped, revenue softened, payroll didn't,
because we pay our people hourly, not flat rate.
And here's the truth. Most owners don't want to say out loud.
Sometimes the problem isn't the market.
Sometimes the problem is the decisions you made trying to outsmart it.
And that's what happened to me today.
I'm talking about being skinny with your spending, not cheap, not reactive.
I'm talking disciplined, intentional leadership driven. All right.
Because if your business can't breathe,
it's usually because you suffocated it with your own dumb ass decisions,
which I did.
This episode is about the discipline of spending in your shop,
how over hiring, misreading demand and reacting emotionally instead of
operationally can create unnecessary pressure.
I'm going to break down how to stay lean,
how to make better hiring decisions and respond like a leader when the numbers
turn against you.
I fell into the expansion trap, I guess.
I wanted to be ready for more demand.
I set a B-hag, a big, hairy, audacious goal for this year.
We did 1.6 million last year.
I wanted to get to 2.6 million this year through the first quarter.
We were within $30,000 where we needed to be for that first quarter.
But man, April just punched me in the gut, right?
If we're thinking about what to call this, let's call it what it is.
I tried to get ahead of the curve.
I hired through the winter, so we'd be ready for late spring and summer.
I trained them, I invested them.
I watched payroll climb, I watched savings drop.
And here's the part most people don't admit.
I wasn't wrong with intention, but I think I was wrong in timing.
And that's a critical distinction because in this industry,
capacity doesn't create demand.
Demand earns the right for capacity.
And so I built capacity hoping demand would follow.
It's backwards thinking about it now.
I think we should just got punched in our teeth a little bit and then work through it.
The reality check of this is payroll is my biggest controllable expense.
Idle capacity is expensive capacity and hope is not a hiring strategy.
Or, as my friend Rich said, hope is not a strategy at all.
Okay.
You know, when the numbers turn, this was my April reality.
March gave me confidence.
March was the second best month we'd ever had in the history of us owning this shop.
And it was within a couple thousand dollars of the best month we'd ever had,
which I think was August or September of last year.
And I'm like, ah, this worked out.
We did great.
I think I was onto something here.
Car count dropped last month.
I have no idea why we were 50 cars less last month than we were April of 2025.
And we were open more this year because we've been open seven days a week.
And we just started that in June of last year.
So I'm like, ah, car count will be good, but we dropped 50 cars.
And so our average repair order went up, but the car count died.
There were just people standing around like a lot of standing around time.
And I look at productivity numbers and I'm like, my gosh, what's going on?
And I don't know, I don't believe and I don't buy into excuses on what happened.
Right.
It, it happened.
We kicked some dirt over that stuff and moved on.
Could have been weather shifts, could have been gas prices, could have been
consumer hesitation.
I don't know.
Seasonal lag, but here's the truth.
It doesn't matter why at first it matters how you respond.
And so I think too many owners waste time trying to explain the dip instead of