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AAH #791 - BorgWarner: Go To China To Get In Shape

AAH #791 - BorgWarner: Go To China To Get In Shape

Autoline After Hours May 15, 2026 58 min
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About this episode

BorgWarner’s leaders join Autoline After Hours to connect Indy 500 trophy history with the company’s current pivot. The conversation moves from propulsion—turbochargers, inverters, and electrification—to why China became the EV “success story” through affordability, charging, and faster, more competitive market execution. Hosts then explore how BorgWarner adapts planning, specs, and decentralized decision-making, plus how software-defined vehicles and inverter reuse affect development. The guests close by discussing a shift toward data-center power: turbine generators, battery storage, and scaling lessons from automotive.

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Company

BorgWarner

"So for our audience who might be thinking that you're a trophy company, what Board Warner is all about? ... Bard Warner is a one hundred and twenty year old propulsion company... we make everything to move cars from point A to point B... Turbochargers, timing systems... all the way down to electric motors and inverters"

BorgWarner is a company that makes parts that help vehicles move. They build both traditional performance/engine-related parts and also parts used in electric cars.

Term

turbochargers

"So, Bard Warner is a one hundred and twenty year old propulsion company... we make everything to move cars... Turbochargers, timing systems all the way down to electric motors and inverters"

A turbocharger is a device that helps an engine make more power. It squeezes more air into the engine so it can burn more fuel efficiently.

Term

timing systems

"Turbochargers, timing systems all the way down to electric motors and inverters"

Timing systems control when key engine events happen—like valve opening/closing and ignition timing—so the engine breathes and burns efficiently. Because timing strongly affects power, emissions, and drivability, these systems are critical to modern engines.

Term

inverters

"electric motors and inverters, things to drive electric cars."

An inverter is an electronic device that changes the battery’s electricity into the right kind for the electric motor. It helps the car control how fast and how strongly the motor works.

Term

electric motors

"Turbochargers, timing systems all the way down to electric motors and inverters, things to drive electric cars."

An electric motor turns electricity into motion. In an EV, it provides the force that moves the car.

Concept

electrification

"So we've we've been around for a long time, you know, the last ten years we've been making this transition toward electrification."

Electrification means moving toward electric power instead of gas engines. It’s a big shift in how cars are built and what parts companies make.

Concept

EV programs

"been murdered though. With all the cutbacks and EV programs. Oh my god. EV has been brutal."

EV programs are efforts that push electric cars forward, like funding or incentives. The speakers are saying those efforts have been reduced, which can hurt EV-related plans.

Term

EV

"So you know, if you unpack EV, start with the success stories, which is really China."

EV means electric vehicle. It’s a car that runs mainly on electricity from a battery, not gasoline.

Term

advanced plug in

"Half of the vehicles are ANYV, so that means advanced plug in or pure BEV and we're competing well there."

“Advanced plug-in” means a car you can plug in to charge, so it can drive on electricity. Some plug-in cars also use another power source for longer trips.

Term

charging

"The secondary thing is they've got reasonable infrastructure... when it comes to charging."

Charging is how you refill an EV’s battery by plugging it in. Better charging options make EVs easier to live with, which can boost sales.

Term

EVs

"I think that was the problem with EVS. Everybody's getting ahead of themselves and the business plans were disasters."

EVs (electric vehicles) are cars powered primarily by electric motors and rechargeable batteries rather than internal combustion engines. The discussion here is about how EV adoption and business forecasts didn’t match reality early on.

Brand

Mercedes

"You know, they were the real disruptor, and they were taking market share, especially from the premium guys. You know, think of Mercedes, Cadillac, BMW."

Mercedes is a luxury car brand. The speaker lists it as an example of a premium company that EVs were taking customers from.

Brand

Cadillac

"You know, they were the real disruptor, and they were taking market share, especially from the premium guys. You know, think of Mercedes, Cadillac, BMW."

Cadillac is a luxury car brand. The speaker is using it as one of the examples of premium automakers that EVs were competing against.

Brand

BMW

"You know, they were the real disruptor, and they were taking market share, especially from the premium guys. You know, think of Mercedes, Cadillac, BMW."

BMW is a well-known luxury car brand. The speaker lists it as an example of a premium company that EVs were taking sales from.

Concept

carbon clean cars

"so they doubled down on clean clean, you know, carbon clean cars. So that was the accelerator"

“Carbon clean” means making vehicles produce less pollution tied to carbon. In this conversation, it’s about companies trying to meet stricter rules and reduce emissions while the industry shifts toward cleaner powertrains.

Brand

Tesla

"Everyone saw Tesla's the test case."

Tesla is a company known for making electric cars. The hosts use it as an example of what might happen for EVs in general.

Concept

hockey stick

"Was it too big a. Growth curve that they had anticipated, you know, like the hockey stick of like boom evs probably."

A “hockey stick” is a way of describing a prediction where growth suddenly shoots up after starting slowly. Here they’re saying some EV forecasts were too optimistic about how fast things would change.

Term

affordable battery systems

"But Yeah, as we see now looking back, affordability is a big topic. So affordable battery systems probably the number one topic."

“Affordable battery systems” refers to battery packs and the supporting battery technology that power EVs at a cost low enough to make the whole vehicle competitive. The discussion highlights battery cost as a key factor determining whether EVs can scale beyond early adopters.

Company

DYD

"battery technology start with mobile phones and a company like DYD they pivoted to vehicles, you know, from batteries to vehicles"

DYD is mentioned as a battery company that started with batteries for phones and then shifted toward batteries for cars. That experience helped make EV batteries cheaper.

Term

cap x

"It's going to lower our cap x, it's going to lower our overall investment."

“Cap x” is shorthand for capital expenditures—money spent on long-term assets like factories, equipment, and tooling. The discussion ties it to EV component development in China, where reusing existing designs and equipment can reduce upfront spending.

Term

capital equipment

"It also leverages our capital equipment, you know, ordering capital and installing it and testing it is. A long lead item."

Capital equipment means the big machines a factory uses to make and test parts. If you can reuse those machines, it can be cheaper and faster to produce new components.

Term

time to get to market

"So if you can eliminate that and reuse a lot of your existing capital. Then you know you don't you can shorten the development time and the time to get to market."

This phrase means how quickly a company can finish developing a product and start selling it. Faster timing can help them compete.

Term

long lead item

"ordering capital and installing it and testing it is. A long lead item."

A long lead item is a part or machine that takes a long time to arrive or be set up. If you need it for production, it can slow everything down.

Term

powertrain

"Speaker 3: ...we'd all have the same sort of powertrain and you get all this wonderful scale... Speaker 6: ...regional differences in terms of powertrain technologies?"

A powertrain is everything that makes the car move and sends that power to the wheels. It includes the engine or electric motors and the parts that connect them to the drivetrain.

Term

hybrid technology

"Speaker 6: I mean, you guys have a lot of hybrid technology which is not as accepted here as it is in other parts of the world..."

Hybrid cars use both a gas engine and an electric motor. They can use electricity for part of the driving and recharge the battery while slowing down.

Term

stop and go

"Speaker 4: You have bigger cities, more stop and go in those cities..."

“Stop and go” traffic means you’re constantly slowing down and speeding up. Electric and hybrid cars can take advantage of that by recharging the battery when you brake.

Term

electrication

"Speaker 5: Electrication I mentioned is extremely affordable, so you see a lot more electric cars around..."

In this context, “electrication” means moving toward cars that use electricity to drive—like battery-electric vehicles. The idea is that electrics can be practical and affordable depending on the market.

Term

boosted turbos

"Speaker 5: ...if there's a combustion, tend to be boosted turbos because that's how to get more power out of a one point five liter engine."

A turbocharger helps a smaller engine feel more powerful by pushing extra air into it. That lets the engine make more power without needing a bigger engine.

Term

electric cars

"Speaker 5: ...so you see a lot more electric cars around, even small cars you can buy for eight thousand dollars."

Electric cars run on electric motors powered by a battery. Instead of burning gasoline, they get energy from charging and use electricity to move the wheels.

Term

ABE V

"Speaker 5: ...electric trucks, for example, have been a disaster here... ABEV is not a good application for a truck that needs to tow fourteen thousand pounds."

“BEV” means a battery-electric vehicle—no gas engine, just an electric motor powered by a battery. Heavy towing can be hard on the battery because it takes a lot of energy to pull that weight.

Term

software defined vehicles

"[1788.7s] Speaker 2: Software defined vehicles and zonal centralized compute architectures and the like, automakers are talking about bringing all the software back in house. [1799.6s] I don't know where Borg Warners stood in terms of developing its own software, but a lot of suppliers put a tremendous amount of capabilities into being able to do that."

A “software defined vehicle” is a car where many functions are controlled by software, not just by mechanical parts. That makes software skills and system design more important than before.

Term

zonal centralized compute architectures

"[1788.7s] Speaker 2: Software defined vehicles and zonal centralized compute architectures and the like, automakers are talking about bringing all the software back in house. [1799.6s] I don't know where Borg Warners stood in terms of developing its own software, but a lot of suppliers put a tremendous amount of capabilities into being able to do that."

“Zonal centralized compute architectures” refers to how modern cars consolidate computing power into centralized hardware while organizing it by vehicle “zones” (like cockpit, front, rear). The goal is to reduce wiring and complexity while improving how software coordinates functions across the car.

Term

over-the-air

"So you don't have to change out your phone to get new features or to get a patch for cybersecurity or some bug you have, you know, boom, it's just over the air. And that's what a software to bind."

Over-the-air updates mean your car can get software updates wirelessly. So you don’t have to go to a shop to fix bugs or add features.

Term

CANbus

"where every module just kept getting added onto the vehicle and it had its own software. The only thing these modules had in common at the end was they spoke to each other on a CANbus."

CANbus is the car’s internal communication system. It’s how different electronic modules share messages so they can coordinate.

Term

full hybrid

"We're mainly in the combustion space for what they call a full hybrid, so that's a hybrid that's not plugged in at the end, there's a."

A full hybrid uses both gas and electricity, but you don’t plug it in. The car charges the battery while you drive.

Term

plug-in hybrid

"Where we play a bigger role, are these advanced hybrids. So the ones you plug in, so this would be a plug in or a reeve, a range extended vehicle, pretty good sized battery on those, so they can run eighty to one hundred miles just on pure EV"

A plug-in hybrid can be charged like an EV. You can often drive on electricity for daily trips, and the gas engine helps when the battery runs low.

Term

range extended vehicle

"So the ones you plug in, so this would be a plug in or a reeve, a range extended vehicle, pretty good sized battery on those, so they can run eighty to one hundred miles just on pure EV so they're good for the environment, and some people never have to fill their tank up"

A range-extended vehicle is mostly electric, but it has a gas engine that can help when the battery gets low. That helps you feel less worried about running out of range.

Term

ICE engine

"it's in essence an EV but they've got the backup ICE engine in case they need it, so it solves that range anxiety issue."

ICE engine just means the normal gas engine. In these hybrids, it can step in if the battery isn’t enough.

Term

advanced hybrids

"So for us, there's really no impact. We love hybrid, [2036.0s] especially advanced hybrids, especially those that have turbos for druning a great board Warner product."

Advanced hybrids are newer hybrid cars with better batteries and smarter electronics than older hybrids. They’re meant to help the transition toward fully electric vehicles.

Term

range extenders

"I think it's going to happen over time, and I think the plug in hybrids and possibly range extenders can play a long role before we get to BEV. [2068.4s] Speaker 2: Going to more of the e reps, the range extenders."

A range extender is like a backup generator in the car. When the battery gets low, it helps keep the car going by making electricity, so you can drive farther without plugging in.

Concept

stationary battery opportunity

"Speaker 3: ...Ford, you know, just announced there for energy division where they're going after this stationary battery opportunity."

A stationary battery is a battery that sits in one place to store electricity. It’s useful for places like data centers that need steady power.

Term

turbine generator

"Speaker 5: ...just February we announced our first product, which is a turbine generator."

A turbine generator makes electricity using a spinning turbine. It’s the kind of equipment you’d use to help supply power reliably for a data center.

Company

Endeavor

"Speaker 5: ...So we're partnered with innovation company Endeavor. They've been building data for many, many years..."

Endeavor is a company BorgWarner is working with. The idea is that they combine expertise to build and ship turbine-based power equipment for data centers.

Term

800 volt system

"Speaker 5: ...as you see with Nvidia announcements, their chips are moving towards this eight hundred volt system and higher."

An 800-volt system means the electrical system is designed to run at a higher voltage. Higher voltage can help move the same power with less current and less wasted energy.

Company

Nvidia

"Speaker 5: ...as you see with Nvidia announcements, their chips are moving towards this eight hundred volt system and higher."

Nvidia makes chips used in data centers. When they plan chips for higher-voltage systems, it changes what power equipment the data center needs.

Term

axial turbine

"So it's differ different than a traditional you know, axial turbine you would find from ge or Siemens."

An axial turbine is a type of turbine where the air moves along the direction of the spinning shaft. It’s one of the common turbine layouts used in engines and industrial power systems.

Term

recuperator

"and recuperator which you know recuperators fancy for an e GR system."

A recuperator is a device that reuses heat from the exhaust. Instead of wasting that heat, it helps warm the incoming stuff so the system works more efficiently.

Term

radial turbine

"We're using a radio turbine, multi stage radio turbo together with our own combustor and recuperator which you know recuperators fancy for an e GR system."

A radial turbine is a turbine design where the air is directed outward as it spins the wheel. The shape of the flow path is different from an axial turbine.

Term

eGR system

"and recuperator which you know recuperators fancy for an e GR system."

An eGR system sends a portion of exhaust back into the engine’s intake. That can help reduce emissions and keep the combustion process under control.

Term

multi-stage turbo

"We're using a radio turbine, multi stage radio turbo together with our own combustor and recuperator"

A multi-stage turbo uses more than one “step” of turbo machinery. That can help it build pressure more smoothly and efficiently across different operating conditions.

Term

combustor

"We're using a radio turbine, multi stage radio turbo together with our own combustor and recuperator"

A combustor is where fuel is burned to create hot gas. In a turbine system, that hot gas is what drives the rest of the machinery.

Term

high speed motor

"Inverters motors. We developed our own high speed motor. It turns at seventy five thousand rpm for this data center application."

A high-speed motor is an electric motor that spins much faster than typical household motors. It’s used when you want more power in a smaller package.

Concept

battery storage business

"So forward to spending two billion, I think to get into the battery storage business, different kind of batteries than EV batteries."

Battery storage means using big battery systems to save electricity for later. Utilities use it to smooth out demand and supply.

Term

EV batteries

"So forward to spending two billion, I think to get into the battery storage business, different kind of batteries than EV batteries."

EV batteries are the battery packs used in electric cars. Grid storage batteries can be different because they’re built for storing and delivering power to the electric grid.

Term

gen AI

"we kind of break it into two pieces. You got gen AI, which is a little bit more for your back office processes, and then you've got the physical AI, which is what's playing out on the plant floor."

Gen AI is a type of AI that can generate new things, like written reports or summaries. In this discussion, it’s being used to help with office work.

Term

physical AI

"and then you've got the physical AI, which is what's playing out on the plant floor. So think about automation on steroids, you."

Physical AI means AI that controls or helps real machines in the physical world. Here it’s about factory automation—like moving parts around inside a plant.

Concept

autonomous logistic vehicles

"accelerate our physical AI. So if you think about autonomous logistic vehicles inside your plant moving material around, if you were going to go on a Board Warner plant today..."

Autonomous logistics vehicles are driverless or self-guided vehicles used to move materials around a facility. In manufacturing, they can reduce labor needs and improve throughput by keeping material flow consistent.

Concept

US Electric Vehicle Consideration study

"Today, JD Power announced the results of their US Electric Vehicle Consideration study. Okay, and so those who are against evs..."

An EV consideration study is basically a survey about whether people are thinking about buying an EV. It also asks what would make them more likely to choose one.

Company

JD Power

"Today, JD Power announced the results of their US Electric Vehicle Consideration study."

J.D. Power is a company that surveys drivers and car shoppers. Here they’re used as the source for a study about what people think about electric vehicles.

Concept

price premium

"Fifty six percent won't pay a price premium to go to your point of affordability."

A price premium means paying extra money compared to a cheaper alternative. In this context, it’s whether people are willing to pay more for an EV.

Term

five hundred mile range

"Seventy three percent would like to have at least five hundred mile range in their evs. Is this is this conceivable without like having a battery and a trailer behind you that you're pulling along."

“Five hundred mile range” means how far an EV can go on one full charge. The hosts are asking whether that kind of range is realistic without making the battery (or setup) much bigger.

Concept

battery and a trailer

"Is this is this conceivable without like having a battery and a trailer behind you that you're pulling along."

This is a rough way of saying: could you get more range by carrying extra power outside the car? The point is that adding a trailer would likely hurt efficiency and make the solution less practical.

Term

power density

"The capacity, [3067.4s] the power density of batteries continuously improved, so that's what helps you with the same size battery get more range."

Power density is basically how much “usable energy/power” you can fit into a battery of a certain size. Better power density means the battery can do more without getting bigger.

Term

battery capacity

"The capacity, [3067.4s] the power density of batteries continuously improved, so that's what helps you with the same size battery get more range."

Battery capacity is how much energy the battery can hold. A bigger capacity usually means you can drive farther before recharging.

Term

EV adoption rhetoric

"The thing that is always uh that I've noticed about this discussion is in the whole ev adoption rhetoric, people will talk about, well, if you look at what you actually do on a daily basis,"

This is about the way people talk about EVs to convince others to buy them. The point here is that real people may not feel comfortable giving up what they’re used to, even if they don’t use it every day.

Car

Ford F-150

"And even [3162.0s] if you never need it, even if you're never towing anything, you're just you're just you know, you're going to the mall with your with your f one fifty or whatever, still have this notion that I can do that if I need to,"

The Ford F-150 is a popular big pickup truck. The hosts mention it to illustrate that people like having the option to do “real-world” tasks if they need to.

Term

range anxiety

"And I think if you go back to why are people not buying evs in this market, it's really affordability and it's range anxiety. Those are they don't want to [3205.9s] give up either of those, right to your point."

Range anxiety is worry that the EV battery won’t last long enough for your trip. People then plan routes around charging instead of driving freely.

Car

Lucid Air GT

"George Cintron says, let me my picture in here. As a Lucid Air GT and Tesla owner, I can tell you from real world experience, five hundred miles is the sweet spot."

The Lucid Air GT is an electric luxury sedan. The host brings it up because the owner is talking about how far the car can really go in everyday driving.

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