The Parts Department Runs on Process
About this episode
Wayne Brozek and the hosts map how dealership parts departments actually run: process, training, and tight inventory discipline. They compare parts and service cultures, explain why technicians’ flat-rate pay and real-time parts needs (like “Hey, wait, I need that fuel pump.”) shape the workflow, and connect performance to KPIs such as fill rate and inventory turn. The conversation also covers technician pipeline building via ASE Connects, plus leadership continuity and fractional support as stores scale.
Wayne Brozek, Founder and CEO of WB Global Services, breaks down why the parts department is only as strong as the process behind it. In this episode, he covers how parts and service personalities differ inside a dealership, how a simple audit he performs can expose inventory discrepancies in a shop, and how he applies fractional leadership to help guide dealership teams.
About the Episode
- Host: Jay Goninen, WrenchWay, [email protected]
- Guest: Wayne Brozek, WB Global Services, [email protected]
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flat rate
"Andandtheseguysontheautomotivesideobviouslyarepaidflatrate,whichisprimarilydifferentthanagforsure,right?"
Flat rate means mechanics get paid a fixed amount for a repair, based on an estimate from the car maker. If the job takes longer or shorter than expected, the pay usually doesn’t change.
“Flat rate” is a pay system where technicians are paid a set amount of money per job, based on the labor time listed by the manufacturer. That means the technician’s earnings don’t directly track how long the repair actually takes.
part number
"Butsothoseguysarebackthere,andIremembertypinginapartnumber,likeafour-foreststeelpumporwhateveritcouldbe."
A part number is like a unique ID for a specific car part. It helps the shop order the exact correct component instead of the wrong one.
A “part number” is the manufacturer’s specific identifier for a component. In a parts department, it’s how staff and technicians make sure they’re ordering and selling the exact correct part for the right vehicle application.
fuel pump
"Andum,thenit'sthetechniciancomeback,youknow,20,30minutes,maybeanhourandahalflater,whatever,say,Hey,wait,Ineedthatfuelpump. [328.3s] AndI'dgoallthewaydownstairs,grabthatfuelpump."
The fuel pump is what sends gas from the tank to the engine. If it’s bad, the engine may not start or may run poorly because it isn’t getting enough fuel.
The “fuel pump” is the component that moves fuel from the tank to the engine so the car can run. When a technician requests one, it usually means the pump is failing or has been diagnosed as the cause of a no-start or fuel-delivery problem.
fuel tank
"Andthenyougottacomebackupstairsandtellthetechnicianwho'snowpumpedthefueloutofthetank,dropthestraps,dropthefueltank,holdstartingtopullthefuelpumpout,"
The fuel tank is where the car stores its gas. If the fuel pump needs replacing, the shop often has to work around or access the pump through the tank area.
The “fuel tank” is the reservoir that stores gasoline or diesel for the vehicle. In fuel-pump service, the tank is involved because the pump is typically mounted inside or near the tank and must be accessed to replace it.
John Deere
"Andtheveryfirstsix,sevenmonthsIwasthere,IhadaJohnDeererep."
John Deere is a well-known company that makes farm and construction machines. The host is using it as an example of what working at that kind of dealership is like.
John Deere is a major manufacturer of agricultural and construction equipment, and it’s used here as an example of how dealership environments differ by product focus. The episode contrasts dealership processes and knowledge demands across those equipment categories.
brand purity
"Yeah,youknow,andandtheandthethinglikelikeyouandIbothhavingexperiencesataJohnDeeredealership,andinthatenvironment,there'salotofbrandpurity justbecausetheyoffersomanythings."
“Brand purity” means the dealership mostly sticks to one main brand. That can make parts and training simpler because everyone is focused on the same product line.
“Brand purity” here refers to a dealership environment where the store is focused on one primary brand/product ecosystem rather than many competing lines. That affects training, parts sourcing, and how quickly staff can identify the right parts.
parts department
"andandIhearitallthetimeworkingonontheservicesideorevenontheparseside,thatthetheparsedepartmentwilltakeacallandthey'llsay,Hey,Ineedthispartforthiskindofcomponent."
A parts department is the part of a dealership that handles replacement parts. When a customer or technician needs something specific, the parts team figures out what it is and gets it.
A parts department is the team/process inside a dealership or service operation that sources, stocks, and sells replacement parts. In this episode, they’re describing how parts calls get routed and how the department identifies the correct part for a specific component.
OEM
"Wehadthatbrandpurityandwehadtolearnalot,butitwasallaboutonesingleOEM."
OEM means the original maker of the equipment. OEM parts are designed to fit and work the way the manufacturer intended.
OEM stands for “original equipment manufacturer.” It means the company that made the equipment in the first place, so OEM parts are intended to match that manufacturer’s specifications.
inventory unused
"Andtheysay,youknowwhat,ourleadershipgivesus72hoursor96hoursfromthetimeitcomesintotheshop,thenIknowtheleadershipisdialedintochartingtheirburningtheirinventoryunused,right?"
Unused inventory is parts that are sitting around and not getting sold. It’s a problem because it costs money to store and it can become outdated.
“Inventory unused” refers to parts sitting on shelves that aren’t being sold or moved. In the parts department, unused inventory ties up cash and can lead to stale stock, so leadership tracking it is part of controlling costs and improving turnover.
parts room
"thefirst thing IwanttodoisIwanttodoahundredpartnumberbinauditonthepartsroom."
A parts room is the dealership area where parts are stored before they’re sold or installed. It’s where the inventory lives and gets organized.
A “parts room” is the dealership’s internal storage area where parts are received, sorted, and stored in bins or shelves for technicians and customers. The host’s audit focus on bins and labels shows how the parts room is central to inventory control.
inventory accuracy
"justtryingtodoaninventoryandmakingsurethatthethepartsarethere,thatthey'repricedcorrectly,thatkindofstuff."
Inventory accuracy means the computer’s inventory numbers match what’s actually in the bins. If they don’t match, you can’t reliably find parts or quote customers.
Inventory accuracy means the system’s counts match what’s physically on the shelf. The host connects it to the audit process—making sure parts are there and priced correctly—because inaccurate inventory leads to delays, wrong orders, and lost sales.
bids
"justtryingtodoaninventoryandmakingsurethatthethepartsarethere,thatthey'repricedcorrectly,thatkindofstuff. Yeah,sosowhenIgointhebids,Jay,liketypicallymyautomotivestores,"
Here, “bids” means quotes you’re putting together for parts or work. The audit helps make sure the numbers and availability behind those quotes are correct.
In this context, “bids” refers to bids/quotes for parts or jobs that the parts department is preparing. The host uses it to connect the audit process to how the store actually performs when quoting and fulfilling orders.
fill rate
"they'vebeenthey'vebeenmoldedandworkedonlongenoughbytheOEMsandeverybodyelsethattheytrulyunderstandfillrate,turn,allthatkindofstuff,right?"
Fill rate is how often you can complete an order using parts you already have on hand. A higher fill rate usually means fewer delays for customers.
Fill rate is the percentage of customer or internal orders that can be satisfied immediately from available inventory. In a dealership parts operation, higher fill rate typically means fewer backorders and faster turnaround.
inventory turn
"they'vebeenthey'vebeenmoldedandworkedonlongenoughbytheOEMsandeverybodyelsethattheytrulyunderstandfillrate,turn,allthatkindofstuff,right?"
Inventory turn tells you how quickly parts get sold and replaced. Higher turn generally means the shelves aren’t clogged with slow-moving items.
Inventory turn (often called “turn”) measures how quickly inventory is sold and replaced over a period. The host groups it with fill rate as key metrics for how efficiently a parts department moves stock rather than letting it sit unused.
in the bin
"Andthenyoualsohaveconfidencewithit whenacustomer'scallinginthattheparts actuallyinthebin whenyoutell them,right?"
Parts stores keep items in labeled spots. When they say it’s “in the bin,” they mean it’s actually sitting in the right storage location, not just showing up on the computer.
In a dealership or parts warehouse, parts are stored in specific locations (often labeled bins). Saying the part is “in the bin” means the inventory system matches the physical shelf location, not just a computer listing.
98% accuracy
"We'rerunning98%accuracy,youknow. Idon'tcareaboutparts bonusunlessyouget95%orbob."
They’re talking about how often the store’s computer inventory matches reality. If it’s accurate most of the time, customers are less likely to waste trips when they’re told a part is available.
“Accuracy” here refers to how often the parts inventory system matches what’s truly available in the warehouse. Hitting a high accuracy rate reduces situations where customers are told an item is in stock but it isn’t when they arrive.
parts bonus
"We'rerunning98%accuracy,youknow. Idon'tcareaboutparts bonusunlessyouget95%orbob."
A “parts bonus” is extra pay or incentives for the parts team based on how well they do. In this case, they’re saying it only matters if the inventory accuracy is very high.
A “parts bonus” is a performance incentive tied to parts department outcomes, like inventory accuracy or order fulfillment. The host implies the bonus is only meaningful above a certain accuracy threshold (95%+).
productivity and efficiency
"AndandIIlookatsomanyopportunities,andgoingbacktowhenIsat throughyourclass,Ithinkyoucouldseesomeofthoseautomotiveelements comeoutintermsoftheway that you'redoingmath,theway that you'remeasuringproductivityandefficiency."
They’re describing two ways to measure how well the parts operation runs: productivity is how much gets handled, and efficiency is how quickly and with how little wasted effort it gets done.
In a parts department context, “productivity” is how much work gets done (e.g., orders processed, parts pulled), while “efficiency” is how little time or effort it takes to do that work. The host connects these metrics to better organization and faster customer service.
Steve Ewel
"Yes,yes,yes. Sotherewastwoguys,umGeorgeWaycaserandSteveEwel."
Steve Ewel is another person mentioned as being connected to the productivity/efficiency method they referenced.
Steve Ewel is named alongside George Waycaser as part of the origin of the productivity/efficiency “formula.” The host’s point is that this kind of structured thinking can improve parts-department operations.
George Waycaser
"Yes,yes,yes. Sotherewastwoguys,umGeorgeWaycaserandSteveEwel."
George Waycaser is a person mentioned in the discussion as someone connected to the productivity/efficiency method they’re talking about.
George Waycaser is named as one of the people associated with the productivity/efficiency “formula” the host referenced. The episode uses him as part of the origin story for the framework.
production bonuses
"Wedidputproductionbonusestogetherwhereuhwherewewereincentivizingthemforbuilduhtime,butitwaskindofaneye-opener."
Production bonuses are extra pay for hitting certain work/output goals. In a shop, they’re meant to push faster or higher-volume work.
Production bonuses are incentive payments tied to output—such as how many jobs are completed or how much work is billed. In a parts/service context, they’re used to encourage higher throughput and can significantly change technician behavior.
KPI
"AndsoIthinkalotoftheagsideprobablyseesvalueinyouknowalotoftheKPIsthatwe'vecomeupwithintheautomotiveworldovertime, becauseyouknowit'snotthatlongagothatyou'dgotoadeerdealership..."
KPI means “key performance indicator.” It’s a number a business watches to see if they’re doing well—like how fast jobs get done or whether sales targets are being met.
KPI stands for key performance indicator. In automotive retail or shop operations, it’s a measurable metric (like productivity, cycle time, or sales targets) used to track whether the business is hitting its goals.
deader dealership
"becauseyouknowit'snotthatlongagothatyou'dgotoadeerdealershipatyouknow40bucksanhouror50bucksanhour,andandandtheydidn'treallyvaluetheprofitabilitysideofit."
They’re talking about a car dealership. The example is about how the dealership’s service/parts side was (or wasn’t) treated as a money-making operation.
A “dealer dealership” here refers to an automotive franchised dealership—where customers buy vehicles and the dealership also runs service and parts departments. The host is using it as an example of how labor rates and profitability were viewed.
profit center
"thenallofasuddenitwaslikethisclicked,andwehadtogetmoreadvancedwiththedudetechnology,andwehadtokindofuhjustingeneralviewitasaakeypartofasuccessfuloperation."
A profit center is a part of a business that’s supposed to make money. The point here is that the dealership started treating certain operations as something that should earn profit, not just cost money.
A profit center is a part of a business that’s expected to generate profit, not just incur costs. The host is contrasting dealership service/parts operations being treated as “cost of doing business” versus being managed as a profit center.
mergers, acquisitions, consolidation
"AndthenIthinkalotofmergers,acquisitions,consolidationsofdealergroups. Imean,youlookatuhthedealershipgroupthatIwaswith,26locations,threedifferentstates."
These are business moves where companies buy each other or combine into bigger groups. For dealerships, it often means more standardized processes and shared support across many locations.
This refers to corporate deal activity where dealership groups combine into larger organizations. In practice, it can change how parts ordering, IT support, and accountability work across many store locations.
dealership group
"Imean,youlookatuhthedealershipgroupthatIwaswith,26locations,threedifferentstates. Thatwasabigone."
A dealership group is a business that runs more than one car dealership. The bigger the group, the more likely it is to use shared systems and processes.
A dealership group is a company that owns and operates multiple franchised dealerships, often across different cities or states. The episode uses it to explain how scale affects leadership, process, and customer support.
IT
"Likeintermsofgettingonourcomputersystemsandgettingon,youknow,orderingpartstherightwayandfollowingyouknowtherecalls,makingsurethatthey'retakencareof. Anduh,Ithinkwecallthemfieldmods,likethat,likeallofthisstuff..."
IT is the dealership’s computer and software setup. It affects things like how staff place parts orders and whether systems work reliably.
IT here means information technology—systems like computers, networks, and software used to run dealership operations. The speaker contrasts small dealers struggling with IT setup (including ordering parts correctly) versus larger entities that staff IT departments.
recall
"Likeintermsofgettingonourcomputersystemsandgettingon,youknow,orderingpartstherightwayandfollowingyouknowtherecalls,makingsurethatthey'retakencareof."
A recall is when a car maker says a problem needs fixing on cars already out in the world. Dealerships have to track and complete the required repairs.
Recalls are manufacturer-initiated actions to fix safety or compliance issues on vehicles already sold. The speaker highlights that dealers need the right systems and processes to handle recall-related work correctly.
field mods
"Anduh,Ithinkwecallthemfieldmods,likethat,likeallofthisstuffthatlikeonceyoustartedworkingwithabiggerentity,youhadwholedepartmentsthatweretakingcareofIT,andyouhadyouknowallofthisstructure..."
Field mods are changes made to cars after they’ve already been sold. Dealerships do them to apply manufacturer updates or fixes when required.
“Field mods” are modifications performed on vehicles after they’re in the field—typically to address updates, fixes, or compliance items. In dealership workflows, they’re often tied to recalls or manufacturer-directed service actions.
profitability
"Whereasif I'mgoingintoabiggerdealership,I'mtalkingaboutprofitability. IfI'mgoingintosomeofthesesmallerdealerships,Iwastalkingabouthowtoresettheirpassword,right?"
Profitability means making enough money to cover costs and still have earnings left over. The speaker is saying bigger dealerships talk about that more, while smaller ones deal with basic operational problems.
In dealership management, profitability is the focus on making the business financially successful—often through sales margins, parts/service revenue, and cost control. The speaker contrasts this with smaller dealers where day-to-day priorities may be more operational (like basic IT access).
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