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The Parts Department Runs on Process

The Parts Department Runs on Process

Beyond the Wrench Jul 15, 2026 64 min
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About this episode

Wayne Brozek and the hosts map how dealership parts departments actually run: process, training, and tight inventory discipline. They compare parts and service cultures, explain why technicians’ flat-rate pay and real-time parts needs (like “Hey, wait, I need that fuel pump.”) shape the workflow, and connect performance to KPIs such as fill rate and inventory turn. The conversation also covers technician pipeline building via ASE Connects, plus leadership continuity and fractional support as stores scale.

Technical Too Afraid to Ask
Term

flat rate

"Andandtheseguysontheautomotivesideobviouslyarepaidflatrate,whichisprimarilydifferentthanagforsure,right?"

Flat rate means mechanics get paid a fixed amount for a repair, based on an estimate from the car maker. If the job takes longer or shorter than expected, the pay usually doesn’t change.

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Term

part number

"Butsothoseguysarebackthere,andIremembertypinginapartnumber,likeafour-foreststeelpumporwhateveritcouldbe."

A part number is like a unique ID for a specific car part. It helps the shop order the exact correct component instead of the wrong one.

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Part

fuel pump

"Andum,thenit'sthetechniciancomeback,youknow,20,30minutes,maybeanhourandahalflater,whatever,say,Hey,wait,Ineedthatfuelpump. [328.3s] AndI'dgoallthewaydownstairs,grabthatfuelpump."

The fuel pump is what sends gas from the tank to the engine. If it’s bad, the engine may not start or may run poorly because it isn’t getting enough fuel.

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Term

fuel tank

"Andthenyougottacomebackupstairsandtellthetechnicianwho'snowpumpedthefueloutofthetank,dropthestraps,dropthefueltank,holdstartingtopullthefuelpumpout,"

The fuel tank is where the car stores its gas. If the fuel pump needs replacing, the shop often has to work around or access the pump through the tank area.

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Brand

John Deere

"Andtheveryfirstsix,sevenmonthsIwasthere,IhadaJohnDeererep."

John Deere is a well-known company that makes farm and construction machines. The host is using it as an example of what working at that kind of dealership is like.

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Concept

brand purity

"Yeah,youknow,andandtheandthethinglikelikeyouandIbothhavingexperiencesataJohnDeeredealership,andinthatenvironment,there'salotofbrandpurity justbecausetheyoffersomanythings."

“Brand purity” means the dealership mostly sticks to one main brand. That can make parts and training simpler because everyone is focused on the same product line.

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Concept

parts department

"andandIhearitallthetimeworkingonontheservicesideorevenontheparseside,thatthetheparsedepartmentwilltakeacallandthey'llsay,Hey,Ineedthispartforthiskindofcomponent."

A parts department is the part of a dealership that handles replacement parts. When a customer or technician needs something specific, the parts team figures out what it is and gets it.

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Concept

OEM

"Wehadthatbrandpurityandwehadtolearnalot,butitwasallaboutonesingleOEM."

OEM means the original maker of the equipment. OEM parts are designed to fit and work the way the manufacturer intended.

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Term

inventory unused

"Andtheysay,youknowwhat,ourleadershipgivesus72hoursor96hoursfromthetimeitcomesintotheshop,thenIknowtheleadershipisdialedintochartingtheirburningtheirinventoryunused,right?"

Unused inventory is parts that are sitting around and not getting sold. It’s a problem because it costs money to store and it can become outdated.

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Term

parts room

"thefirst thing IwanttodoisIwanttodoahundredpartnumberbinauditonthepartsroom."

A parts room is the dealership area where parts are stored before they’re sold or installed. It’s where the inventory lives and gets organized.

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Term

inventory accuracy

"justtryingtodoaninventoryandmakingsurethatthethepartsarethere,thatthey'repricedcorrectly,thatkindofstuff."

Inventory accuracy means the computer’s inventory numbers match what’s actually in the bins. If they don’t match, you can’t reliably find parts or quote customers.

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Term

bids

"justtryingtodoaninventoryandmakingsurethatthethepartsarethere,thatthey'repricedcorrectly,thatkindofstuff. Yeah,sosowhenIgointhebids,Jay,liketypicallymyautomotivestores,"

Here, “bids” means quotes you’re putting together for parts or work. The audit helps make sure the numbers and availability behind those quotes are correct.

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Term

fill rate

"they'vebeenthey'vebeenmoldedandworkedonlongenoughbytheOEMsandeverybodyelsethattheytrulyunderstandfillrate,turn,allthatkindofstuff,right?"

Fill rate is how often you can complete an order using parts you already have on hand. A higher fill rate usually means fewer delays for customers.

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Term

inventory turn

"they'vebeenthey'vebeenmoldedandworkedonlongenoughbytheOEMsandeverybodyelsethattheytrulyunderstandfillrate,turn,allthatkindofstuff,right?"

Inventory turn tells you how quickly parts get sold and replaced. Higher turn generally means the shelves aren’t clogged with slow-moving items.

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Term

in the bin

"Andthenyoualsohaveconfidencewithit whenacustomer'scallinginthattheparts actuallyinthebin whenyoutell them,right?"

Parts stores keep items in labeled spots. When they say it’s “in the bin,” they mean it’s actually sitting in the right storage location, not just showing up on the computer.

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Concept

98% accuracy

"We'rerunning98%accuracy,youknow. Idon'tcareaboutparts bonusunlessyouget95%orbob."

They’re talking about how often the store’s computer inventory matches reality. If it’s accurate most of the time, customers are less likely to waste trips when they’re told a part is available.

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Concept

parts bonus

"We'rerunning98%accuracy,youknow. Idon'tcareaboutparts bonusunlessyouget95%orbob."

A “parts bonus” is extra pay or incentives for the parts team based on how well they do. In this case, they’re saying it only matters if the inventory accuracy is very high.

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Concept

productivity and efficiency

"AndandIIlookatsomanyopportunities,andgoingbacktowhenIsat throughyourclass,Ithinkyoucouldseesomeofthoseautomotiveelements comeoutintermsoftheway that you'redoingmath,theway that you'remeasuringproductivityandefficiency."

They’re describing two ways to measure how well the parts operation runs: productivity is how much gets handled, and efficiency is how quickly and with how little wasted effort it gets done.

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Person

Steve Ewel

"Yes,yes,yes. Sotherewastwoguys,umGeorgeWaycaserandSteveEwel."

Steve Ewel is another person mentioned as being connected to the productivity/efficiency method they referenced.

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Person

George Waycaser

"Yes,yes,yes. Sotherewastwoguys,umGeorgeWaycaserandSteveEwel."

George Waycaser is a person mentioned in the discussion as someone connected to the productivity/efficiency method they’re talking about.

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Concept

production bonuses

"Wedidputproductionbonusestogetherwhereuhwherewewereincentivizingthemforbuilduhtime,butitwaskindofaneye-opener."

Production bonuses are extra pay for hitting certain work/output goals. In a shop, they’re meant to push faster or higher-volume work.

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Concept

KPI

"AndsoIthinkalotoftheagsideprobablyseesvalueinyouknowalotoftheKPIsthatwe'vecomeupwithintheautomotiveworldovertime, becauseyouknowit'snotthatlongagothatyou'dgotoadeerdealership..."

KPI means “key performance indicator.” It’s a number a business watches to see if they’re doing well—like how fast jobs get done or whether sales targets are being met.

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Concept

deader dealership

"becauseyouknowit'snotthatlongagothatyou'dgotoadeerdealershipatyouknow40bucksanhouror50bucksanhour,andandandtheydidn'treallyvaluetheprofitabilitysideofit."

They’re talking about a car dealership. The example is about how the dealership’s service/parts side was (or wasn’t) treated as a money-making operation.

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Concept

profit center

"thenallofasuddenitwaslikethisclicked,andwehadtogetmoreadvancedwiththedudetechnology,andwehadtokindofuhjustingeneralviewitasaakeypartofasuccessfuloperation."

A profit center is a part of a business that’s supposed to make money. The point here is that the dealership started treating certain operations as something that should earn profit, not just cost money.

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Concept

mergers, acquisitions, consolidation

"AndthenIthinkalotofmergers,acquisitions,consolidationsofdealergroups. Imean,youlookatuhthedealershipgroupthatIwaswith,26locations,threedifferentstates."

These are business moves where companies buy each other or combine into bigger groups. For dealerships, it often means more standardized processes and shared support across many locations.

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Concept

dealership group

"Imean,youlookatuhthedealershipgroupthatIwaswith,26locations,threedifferentstates. Thatwasabigone."

A dealership group is a business that runs more than one car dealership. The bigger the group, the more likely it is to use shared systems and processes.

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Term

IT

"Likeintermsofgettingonourcomputersystemsandgettingon,youknow,orderingpartstherightwayandfollowingyouknowtherecalls,makingsurethatthey'retakencareof. Anduh,Ithinkwecallthemfieldmods,likethat,likeallofthisstuff..."

IT is the dealership’s computer and software setup. It affects things like how staff place parts orders and whether systems work reliably.

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Term

recall

"Likeintermsofgettingonourcomputersystemsandgettingon,youknow,orderingpartstherightwayandfollowingyouknowtherecalls,makingsurethatthey'retakencareof."

A recall is when a car maker says a problem needs fixing on cars already out in the world. Dealerships have to track and complete the required repairs.

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Term

field mods

"Anduh,Ithinkwecallthemfieldmods,likethat,likeallofthisstuffthatlikeonceyoustartedworkingwithabiggerentity,youhadwholedepartmentsthatweretakingcareofIT,andyouhadyouknowallofthisstructure..."

Field mods are changes made to cars after they’ve already been sold. Dealerships do them to apply manufacturer updates or fixes when required.

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Concept

profitability

"Whereasif I'mgoingintoabiggerdealership,I'mtalkingaboutprofitability. IfI'mgoingintosomeofthesesmallerdealerships,Iwastalkingabouthowtoresettheirpassword,right?"

Profitability means making enough money to cover costs and still have earnings left over. The speaker is saying bigger dealerships talk about that more, while smaller ones deal with basic operational problems.

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