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Still on the Floor. Still Building the Industry.

Still on the Floor. Still Building the Industry.

Beyond the Wrench Jun 24, 2026 67 min
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About this episode

Anthony Calhoun, an ASC master technician with 25+ years in a high-volume GM dealership, traces his path from vocational training into GM’s ASAP program. The conversation digs into why technicians leave—shrinking school pipelines, “Nobody wanted tohelpyou” early culture, and fear-driven, time-pressured diagnosis that turns into part swapping. Hosts connect confidence to OEM flowcharts, psychological safety, and repeatable inspection processes, then discuss tools, standards, and staffing ideas to keep the industry growing.

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Technical Too Afraid to Ask
Term

General Motors program

"Butthattypeofprogram,whenyou'rewhenespeciallywhenyou'rewhenyou'remakespecific,right? [575.0s] You'reyou'regoingtothatGeneralMotorsprogram,you'reyou'relearninghowtoworkonthatstuff,right?"

They’re talking about a training program from General Motors. It teaches technicians how to work on GM systems the way the manufacturer expects.

Term

diagnostic flowchart

"Andyouknow,reallylikewhenyoulet'ssayyougetaflowchart,youknow,diagnosticflowchart,ititwilloverwhelmyouifyoudon'tknowyouknowthebasicjustbasictesting."

A diagnostic flowchart is like a troubleshooting checklist. It tells you what tests to do first, then what to do next depending on what you find.

Term

OEM

"Becauseyouknow,OEM,theymayhaveaflowchartthat's12stepslong,butit'sgotfivestepsinbetweeneachstep."

OEM means the carmaker itself. When they publish diagnostic steps, those are the official instructions for fixing that exact vehicle system.

Term

short the ground test

"Andonceyouunderstandhoweverythingworks,youknowwhatashortthegroundtestis,shortthevoltagetestis,youcanskimthatflowchartandjustprocessitandsay,okay,itwantsmetogodoashorttheground,shortthevoltagetestonthesecircuits."

This is a troubleshooting test where you deliberately connect a wire to the car’s ground to see how the system reacts. If it doesn’t react the way the test expects, it points to a problem in that circuit.

Term

short the voltage test

"Andonceyouunderstandhoweverythingworks,youknowwhatashortthegroundtestis,shortthevoltagetestis,youcanskimthatflowchartandjustprocessitandsay,okay,itwantsmetogodoashorttheground,shortthevoltagetestonthesecircuits."

This is another troubleshooting test where you force a circuit to a known voltage so you can check if the car responds correctly. If it doesn’t, the fault is likely in that circuit or component.

Term

body control module

"likebackthenyouhadaremotecontroldoorlockreceiver,akeyfob,andayouknow,bodycontrolmodule."

The body control module is one of the car’s computers that runs lots of convenience features like locks and lights. It helps coordinate what the car does when the key fob sends a signal.

Term

keyless entry system

"Imean,ifyouthinkaboutlikejustakeylessentrysystem,likebackthenyouhadaremotecontroldoorlockreceiver,akeyfob,andayouknow,bodycontrolmodule."

A keyless entry system is what lets you unlock the car without putting a key in the door. It uses the key fob and antennas, and newer cars have more of that tech.

Term

serial data

"Andyouknow,IrememberIyouknow,I'vewatchedawholethingoflikeserialdatajustgrowandgrow,youknow,andit'sIremembereverytimeitchanged,we'relike,ohman,ohman,andit'sit'sonlygottenmorecomplex."

Serial data is the electronic “messages” cars send between computers. More features means more messages, so it can be harder to figure out what’s wrong.

Term

ECM

"[772.1s] Well,you're talking about the advancement into technology and the computers. [775.9s] I remember back then being like, if I fry an ECM, I am Im might be fired right?"

ECM is the car’s engine computer. It reads sensor data and tells the engine what to do. If you “mess with the ECM” during diagnosis, it can be expensive and scary because it may not be the real cause.

Term

process of elimination

"[862.9s] Well, when you got to price one out or send one up for warranty, you know, you're because it's really just a process of elimination, and you're you know, you do everything you can up until that point."

Process of elimination means you don’t guess—you check the most likely causes first, then cross them off. You keep narrowing it down until you find what’s actually wrong. That helps prevent costly replacement mistakes.

Term

warranty

"[862.9s] Well, when you got to price one out or send one up for warranty, you know, you're because it's really just a process of elimination, and you're you know, you do everything you can up until that point."

Warranty is the coverage that can pay for repairs if the car’s problem is considered a defect. If a technician wants the company to pay, they usually have to show what went wrong and why. That can make diagnosis feel stressful.

Term

diagnose a vehicle

"[873.5s] And when I started, GM paid 0.3 [875.8s] to diagnose a vehicle."

Diagnosing a vehicle means figuring out what’s actually causing the problem. Instead of swapping parts randomly, you test and confirm the cause. It’s the step that determines whether the repair will fix the issue.

Concept

psychological safety

"Well, for shop leaders that are listening to this, that is such a key thing to understand. Is just we had an author named Dan Bradison... and he wrote a book called Seeds of Culture, and one of the chapters talks about psychological safety..."

Psychological safety means people feel comfortable being honest at work. If someone makes a mistake, they can admit it and learn instead of being scared or ashamed.

Concept

digital inspections

"And you know, we talked about I was talking to somebody about digital inspections sum and video inspections... and they talk about how important it was in their brain to have kind of that process..."

Digital inspections are car checks done using a tablet or app instead of paper. They help make sure the same things get looked at every time and that nothing important gets missed.

Concept

video inspections

"And you know, we talked about I was talking to somebody about digital inspections sum and video inspections... and they talk about how important it was in their brain to have kind of that process in which they got through a car..."

Video inspections mean the technician records the car condition on video during the check. It can make it easier to show the customer what’s going on and keep better records.

Term

torque the lug nuts

"You're gonnahavetothink through did I do this? Did I did I orquethelugnuts? Did I put oil back in the car?"

This means tightening the wheel bolts to the right tightness using a tool that measures force. Doing it correctly helps keep the wheel secure and prevents damage.

Term

oil back in the car

"Did I did I orquethelugnuts? Did I put oil back in the car? Did I do, you know, all of those things that could result in something really bad happening."

This is about making sure the engine has oil again after a service. If you forget, the engine can be damaged very quickly because it needs oil to stay lubricated.

Concept

proper supervision and training

"Anddon'tgetmewrong,youtheyshouldhavetheroperortheproperumsupervisionandandtraining,butatthesametime,ififyou'reyouknowbeatingthemdowneverymistaketheymake,they'reyouknow,they'regonnalockupandnotwannanotwanttomakeanydecisions,whichyoulikeIsaid,Icameupwhereyouhad18minutestomakeadecision."

“Proper supervision and training” is the idea that technicians—especially newer ones—should be guided through diagnostic steps and best practices. In repair shops, this reduces mistakes and helps prevent guesswork like unnecessary part swapping.

Term

part swapping

"That's that'sdoyouthinkthatledtosomeofthepartswappingthatwesawkindofforawhile? Idon'tknowifit'sasbadnowasitusedtobe,buttherethereweretimeswhereyouwouldsee,like,okay,uhratherthandieethisproperly,I'mgoingtothrowpartsatitbecauseI'mjustnotgoing,youknow,ifI'mnotgoingtogetpaidforit,likeI'mI'mgonnamakethisdecisionquickwithouttrulyvalidatingthekindofyourdiag."

“Part swapping” is when a shop tries replacing parts to see if the problem disappears. It can be faster than deep testing, but it often leads to unnecessary parts if the real cause isn’t confirmed.

Term

power ground

"Yeah,Imean,IsomostoftheguysIknowtakeprideintheirworkandtheyknowhere,youmayput10blowermotorsinthissameyearmakingmodelvehicle,butthatoneyoudon'tdothebasictest,youknow,checkyourpowergroundistheonethat'sgonnabiteyou."

“Ground” is the car’s electrical connection path back to the battery. If a ground connection is loose or corroded, the car can act up in weird ways.

Term

mass airflowsensor

"Asfaraslikepartswapping,Iknowsometimes,youknow,let'ssayyouhaveanissue,youthinkit'samassairflowsensor,youmayswapitoffanothervehiclerealquickandgodriveit,youknow,toseeifitclearsitup."

The mass air flow sensor tells the engine how much air is coming in. If it’s wrong, the car may run poorly because it can’t mix fuel and air correctly.

Term

basic electrical test

"ButImean,thebigthingislikeIsaid,ititdon'ttakelongtodoayouknowyourbasicelectricaltest."

A basic electrical test is a quick check of the car’s wiring and connections. It helps confirm whether power and ground are correct so you don’t replace parts unnecessarily.

Term

resistance and load testing

"at least spend a weekend learning what a short the ground is, what a short the voltage is, what you know resistance and load testing is, and how to perform those tests..."

These are electrical tests. Resistance checks if current can flow properly, and load testing checks if something still works when you stress it.

Term

flatrate perspective

"They're none of them's even written by you know a flatrate perspective. ...if OEM would actually start writing these things from a flatrate perspective..."

Flat-rate is how many shops bill jobs based on set time allowances. The point here is that the instructions should be written to help a tech get to the answer quickly.

Term

HVAC control head

"But the flowchart was to remove the HVAC control head to do testing from there. Well, to do that, I got to remove the radio, I got to remove part of the dash..."

That’s the part on the dashboard you use to control heat and A/C. When a tech removes it, they can get to the wiring behind it to run tests.

Term

BCM

"there's testing being done at the BCM. So I look at that. I got quick access to the BCM connector."

BCM means Body Control Module. It’s a computer in the car that controls a lot of the “body” electronics, and technicians often test it through its connector.

Term

schematics

"I start looking at the schematics in a flowchart, and there's testing being done at the BCM. So I look at that."

Schematics are wiring diagrams. They show how parts are connected so a technician can figure out where to test.

Concept

hands-on training

"when you got to hands-on training like 4GM, a lot of the instructors will eventually tell you the best thing you can do is be able to understand this stuff..."

Hands-on training means learning by doing. Instead of just reading about it, you practice the steps so your brain learns how to approach problems.

Concept

point of least resistance

"Where in that exact scenario, rather than tear everything apart, you went to that point of least resistance, which is finding finding a connection that you can really easily access..."

It means finding the easiest place to test that still tells you what you need to know. You don’t want to take apart more than necessary.

Part

ball joint

"Well,wehadatechthrow ituponthehoist,andtheballjointliterallywasnotconnectedtothecontrolarm. Itfellout."

A ball joint is a small but critical part in the suspension that helps the wheel move and steer correctly. If it’s not connected or installed right, the wheel can shift or even fall out of alignment, which is dangerous.

Part

control arm

"Well,wehadatechthrow ituponthehoist,andtheballjointliterallywasnotconnectedtothecontrolarm. Itfellout."

The control arm is one of the main suspension pieces that holds the wheel in the right position. If the ball joint isn’t attached to it, the wheel can behave unpredictably or come loose.

Concept

unskilled or uneducated person did a job

"Andsoyoulookatthat,andthat'saprimeexampleofonewhereanunskilledoruneducatedpersondidajobthatmaybetheywatchedtheYouTubevideoonandtheyoh,IcanIcandothis,IIcanIcandothis. Andit'ssoscarythattherearevehiclesontheroadlikethat."

The point here is that car repairs aren’t just about swapping parts—you need the right know-how. If someone isn’t trained, they can make a mistake that turns into a real safety problem on the road.

Term

ASE

"Yeah,that'showIalwaystookASC. It'sjustuhandthis,youknow,it'stheindustrystandard. IfyouwanttoshowcasethatyoucanpassASEs,whichyoushould,thatshouldbeagoalasatechnician."

ASE is a well-known certification program for auto mechanics. The idea is that if you pass ASE tests, you’ve proven you know how to work on cars to a certain standard.

Part

brake job

"[2053.4s] Butgoingbacktoyourpointaboutnoteventhecertificationpieceororanythingalongthoselines,butuhthat'sanotherpiecewithyoungpeoplethatIthinkisimportanttotore-emphasize. [2064.7s] Andeventobehonest,someofourexperiencetechsofit'snotjustabrakejob,right?"

A “brake job” means fixing or replacing parts in the braking system. If it’s done wrong, the car might not stop as well, which can be dangerous.

Part

pads and rotors

"[2074.6s] AndIIwhenIwasinashop,that'sallIvieweditaswasit'sI'mjustslappingyouknowpadsandrotorsonthiscar,andyouyoukindofgetintothatmodewhereyoubecomenumbtowhattherealityisifthatweretogowrong,right? [2089.3s] LikeIjustthinkthere'sthereuhwetakethatforgrantedattimes,andIthinkthat'swhenitcansneakuponyouandbiteyouasififuhifmaybeyoutakeitforforgrantedtoomuch."

Brake pads and rotors are the main parts that make the car slow down. The pads squeeze the spinning rotor to create stopping power—wrong installation can make the brakes unsafe.

Part

tire rotation

"[2100.0s] Yeah,andjustjustthesimplestuffofatirerotation,youknow,it'sanditusuallywhenthathappens,soI'velookedupstoriestoshowothertechnicians. [2109.3s] AndwhenIstartedintheindustry,wehadabulletinboardaboveoururinal,likealittlephoneboard."

Tire rotation means moving tires to different wheel spots so they wear more evenly. Even though it sounds routine, doing it wrong can create safety problems.

Part

wheel does fly off

"[2124.9s] Andusuallywhenawheel does fly off,itusuallyjustkillssomeotherfamily,youknowwhatImean? [2131.3s] Likeitityeah,it'sit'scrazy."

If a wheel comes off, it’s usually because the wheel wasn’t secured correctly. That can happen if lug nuts aren’t tightened properly, and it’s extremely dangerous.

Term

lugnuts almost all the way down

"[2149.7s] I'veI'veseenguysdoit,andthey'lllikewhentheyputwhentheydoatirerotationandputawheelon,they'llrunthelugnutsalmostallthewaydown. [2157.6s] AndIalwaystellthem,dude,putthelugnutsontwoorthreethreads."

It means someone tightens the wheel fast but not correctly. The host is warning that “almost tight” can still be unsafe, so you need to tighten and verify properly.

Term

wheel on

"[2149.7s] I'veI'veseenguysdoit,andthey'lllikewhentheyputwhentheydoatirerotationandputawheelon,they'llrunthelugnutsalmostallthewaydown. [2157.6s] AndIalwaystellthem,dude,putthelugnutsontwoorthreethreads."

“Wheel on” means the wheel is mounted on the car. The danger is if it’s not secured correctly right after it’s put on.

Term

threads

"[2157.6s] AndIalwaystellthem,dude,putthelugnutsontwoorthreethreads. [2160.9s] Thatway,bythetimeififyouleaveawheelloose,you'regonnaknowitbeforeyougetoutoftheshop."

“Threads” are the ridges on the bolt that screw into place. The host is using thread count as a simple way to tell if the lug nuts are tight enough to be safe.

Term

flat rates system

"I've heard from a lot of folks that are you know a-level technicians, that master diagnostician that doesn't feel the flat rates system benefitsthem..."

A flat rate system means mechanics get paid a fixed amount of time for a repair, even if it takes them more (or less) time than expected. If the job is tricky and takes longer, the mechanic may feel like they’re not getting paid fairly for the extra work.

Term

master diagnostician

"I've heard from a lot of folks that are you know a-level technicians, that master diagnostician that doesn't feel the flat rates system..."

A master diagnostician is the “problem-solver” mechanic who figures out what’s actually wrong with a car, especially when the issue is hard to pin down. They usually spend more time testing and confirming the cause before fixing it.

Concept

hardest todiagnose jobs

"...because ofent times they get the hardest jobs, the hardest to diagnose jobs, the ones that take the most time..."

“Hardest to diagnose jobs” refers to repairs where the root cause isn’t obvious and may require deeper troubleshooting—like intermittent faults, multiple contributing systems, or issues that only show up under certain conditions. These cases often take longer than typical repair-time estimates, which is why pay structures like flat-rate can feel unfair to top diagnosticians.

Term

customer pay

"...whether it's through warranty or customer pay."

Customer pay is when the customer (the car owner) pays for the repair out of pocket. The shop usually charges labor based on what they think the job will take.

Concept

assistant

"Well,having an assistant would probably help alot."

An assistant is a helper in the shop who takes care of the “support” tasks so the main mechanic can focus on the hard troubleshooting. It can make the job go faster and reduce stress.

Concept

dealership environment

"I'm just like, uh maybe you know, me leaving is for the best,but well,and you look at that compared, especially in a dealership environment..."

A dealership environment is how a car dealership’s service department works day to day, including how people are paid and managed. The speaker is saying the culture there can influence whether technicians want to stay.

Car

Buick Riviera

"Okay,sofirstcarIboughtwasaBuickRiviera. [3821.7s] Likethatwasandthatwastwelvehundredbucks."

A Buick Riviera is a classic Buick model—basically a comfortable, stylish car. Here it’s being talked about as the person’s first car, bought used for a relatively low amount of money.

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