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Automotive Tips to Reduce Repair Expenses from the Authority in Auto Repair Advice

Automotive Tips to Reduce Repair Expenses from the Authority in Auto Repair Advice

Under The Hood show May 10, 2026 47 min
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About this episode

Recalls, brake diagnostics, and electrical gremlins all show up as practical ways to avoid repeat trips and unnecessary spending. Hosts note “there's just a million” recalls, then connect safety issues like fuel-pump failures to real-world consequences. For brakes, they emphasize starting with a pressure gauge and tracing hydraulic pressure through the system, sometimes recommending a full brake-system approach. The show also covers headlight/TIPM problems, battery-swap electronics resets, and reviving long-stored engines with careful pre-start checks.

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Technical Too Afraid to Ask
Term

recalls

"Recalls, on recalls, on the same recall again. Been there and done that. There's a lot of those weird recalls where we'll see."

A recall is an official fix for a problem that could make a car unsafe. If your car is affected, the company typically repairs it so it doesn’t break down or cause a bigger risk.

Term

fuel pumps

"We've seen recalls for fuel pumps on some Chrysler products because they could be a safety issue and leave you stranded, right? We don't want your fuel pump just failing and you're not being able to start your car or breaking down."

A fuel pump moves gasoline from the tank to the engine at the right pressure. If the fuel pump fails, the engine may not start, and the car can strand you—so it’s a common trigger for safety recalls.

Car

Chrysler products

"We've seen recalls for fuel pumps on some Chrysler products because they could be a safety issue and leave you stranded, right?"

They’re talking about Chrysler cars that had a recall related to the fuel pump. The idea is that the fuel system problem could make the car not start or break down.

Concept

safety issue

"because they could be a safety issue and leave you stranded, right? Mm-hmm. We don't want your fuel pump just failing and you're not being able to start your car or breaking down."

A “safety issue” is a serious problem that could make driving dangerous. In this case, the fuel pump problem could stop the car from starting or leave you stranded.

Term

GM 6.2

"Well, take the GM 6.2 in the beginning when those things had 60,000 miles on them and they failed and they were only two years old."

“GM 6.2” is a GM engine that’s about 6.2 liters in size. The point here is that the engine had failures when the vehicles were still relatively new.

Concept

brake pedal travel before braking

"but the pedals suddenly got strange. [286.3s] When you step on it, where it normally is breaking, [289.9s] you can feel it start to break. [292.6s] And then it goes down about two inches more [295.0s] before the brakes come on."

They’re saying the brake pedal goes down more than usual before the car starts slowing. That can indicate something wrong in how brake pressure is building or how the brakes are set up.

Term

master cylinder

"The one shop replaced the master cylinder twice [306.8s] and adjusted the rear brakes because it's got the drum brakes."

The master cylinder is the part that creates the pressure in the brake system when you press the pedal. If it’s not working right, your brakes can feel delayed or not respond normally.

Term

drum brakes

"and adjusted the rear brakes because it's got the drum brakes. [311.0s] No change."

Drum brakes are a type of rear brake where pads press against the inside of a drum. If they’re out of adjustment, braking can feel weak or delayed.

Car

Ford Escape

"...one on some of the Ford products, the Fusion, the Escape. They've had some issues with brakes that they've..."

The Ford Escape is a small SUV meant for daily driving. In the podcast context, it’s mentioned because some versions have had brake problems. If you’re considering one, it’s worth checking the brake system history and how it’s been maintained.

Part

brake booster

"They've had some issues with brakes that they've had problems with brake boosters, which can lead to a weird pedal feel,"

The brake booster helps your foot push the brakes with less effort. If it’s not working right, the brake pedal can feel strange or harder than normal.

Part

ABS module

"either a master cylinder failure and ABS module failure or a brake caliper or hose failure."

The ABS module is the computer/controller for the anti-lock brakes. If it’s not working, the car may not manage braking pressure correctly, which can affect how the brakes feel or perform.

Part

brake caliper

"or a brake caliper or hose failure. All those things have to work together... For example, if you've got a brake caliper that is stuck"

The brake caliper is the clamp that squeezes the brake pads against the rotor to slow the car down. If it sticks, the brakes may not respond normally when you press the pedal.

Term

hydraulic pressure

"you just have to start at one end with a pressure gauge and work your way down."

Hydraulic pressure is the “push” created by brake fluid when you press the brake pedal. If the pressure doesn’t build or reach the wheels, the brakes won’t work consistently.

Concept

brake system diagnosis with a pressure gauge

"All those things have to work together and you just have to start at one end with a pressure gauge and work your way down."

The host describes a step-by-step brake troubleshooting method. Instead of guessing, you measure brake fluid pressure and follow it through the system to find where it stops working.

Term

two stage process

"The front goes first and then the back and it's a two stage process. But on the hoist is much different than on the road"

They’re saying the brakes don’t always grab all four wheels at the exact same moment. Usually the front brakes start first, and the rear brakes join in after pressure builds.

Term

brake pressure gauge

"What what is typically done to know for sure what is going on is to get a break pressure gauge and that screws into the master cylinder."

A brake pressure gauge is a tool that measures how much “brake force” is actually being sent through the brake system. It helps a mechanic confirm whether the front and rear brakes are getting the right pressure.

Term

brake pedal bleed

"And they may even have to put a block off stop on each wheel, each caliper [490.3s] and on the on the rear to make sure you have a solid pedal. [494.0s] And if they do and they've gone all the way down to the wheels,"

Brake bleeding is the process of getting air out of the brake fluid lines. Air makes the brake pedal feel spongy, so bleeding helps the pedal feel solid and responsive.

Part

wheel cylinder

"And if they do and they've gone all the way down to the wheels, [496.8s] it's one of those wheel cylinders or or the calipers. [501.4s] So it's it's a long process."

A wheel cylinder is part of drum brakes. Brake fluid pressure makes it push the brake shoes outward so they press against the inside of the drum to slow the car.

Concept

complete brake system replacement operation

"such as California and so a few other states [518.5s] that have there's a reason in our labor guide, we have what they call [522.3s] a complete brake system replacement operation. [526.4s] There's a time and it says pads and rotors this time, master cylinder"

This is when a shop replaces a bunch of brake parts together instead of only fixing one suspected problem. It can reduce repeat visits if the whole brake system is worn out or has fluid issues.

Part

pads and rotors

"There's a time and it says pads and rotors this time, master cylinder [531.1s] this time, complete brake system this time. [534.1s] Well, why would they put it in there if it wasn't done in some places?"

Brake pads and rotors are the parts that actually slow the car down by creating friction. When the pads press on the rotors, the car slows and the parts get hot.

Part

brake shoes

"we'll do a brake job and a brake job is rotors, pads, brake shoes in the back, [555.3s] wheel cylinders in the back, brake hoses in the back, brake hoses in the front,"

Brake shoes are the friction parts inside drum brakes. They press outward against the drum when you brake, helping the car slow down.

Part

brake hoses

"we'll do a brake job and a brake job is rotors, pads, brake shoes in the back, [555.3s] wheel cylinders in the back, brake hoses in the back, brake hoses in the front,"

Brake hoses are the fluid lines for your brakes. If they leak or get damaged, the brakes may not work as strongly or consistently.

Car

Ford Fusion

"your vehicle and some of the other fords, the fusion and things in the edge, they've been known for some weird stuff that comes up like this."

A Ford Fusion is a common Ford sedan. The host is saying some Fusion models have had recurring brake problems that shops often end up fixing.

Car

Ford Edge

"your vehicle and some of the other fords, the fusion and things in the edge, they've been known for some weird stuff that comes up like this."

The Ford Edge is a Ford SUV. The host is saying some Edge models have had brake problems that show up often enough that repair shops see them regularly.

Term

ABS pump

"either a caliper that's bad, a brake hose that's bad or a master cylinder or a ABS pump."

The ABS pump is part of the car’s anti-lock brakes. When you brake hard, it helps control brake pressure so the wheels don’t lock up and you can still steer.

Concept

replace the whole system

"They may want to replace the system, which is pretty, pretty common on these when they start going bad. A lot of shops just say, no, we'll replace the whole thing because we're not going to get in once you say you've had this problem already."

The host is talking about a repair strategy where shops swap out the entire brake system rather than fixing just the broken part. That can be more expensive, even if only one component is actually failing.

Concept

front brake vs rear weight shift

"In my experience of controlling brakes, if I use the front brake, I flip the bike. So why doesn't that happen in my car? It's heavier in the back."

When you brake, weight shifts forward. On a bicycle that can make you tip over, but a car’s tires and suspension keep it stable even though the front end takes more load.

Car

Chrysler Town and Country

"I've got an old floor Chrysler town and country. Headlight problems started out intermittent and it just keeps getting worse and worse and worse."

The Chrysler Town and Country is a minivan. Here, the problem is with the headlights, which can be caused by electrical parts and wiring, not just a burned-out bulb.

Car

Chrysler Town

"...om, what can we do for you? I've got an old floor Chrysler town and country. Headlight problems started out inter..."

The Chrysler Town & Country is a minivan, which is a vehicle made to fit more passengers. The podcast mentions that an older one had headlight problems that would start and stop. If you’re dealing with or buying one, it’s important to check that the headlights work consistently and that the issue isn’t just temporary.

Term

intermittent

"Headlight problems started out intermittent and it just keeps getting worse and worse and worse."

“Intermittent” means the problem comes and goes. That usually suggests an electrical connection or component that’s failing only under certain conditions, rather than something that’s totally dead all the time.

Part

relay fuse block

"I fiddle and rattle and around the relay fuse block under the hood."

A relay fuse block is the car’s electrical “control box” for things like lights. If a relay or fuse there is bad or loose, the headlights can act up—like turning off even though the bulbs are fine.

Term

power and ground

"it tells you you have power and ground out there, but that van has, uh, they have been known for problems with the front control module"

Think of it like electricity needing both a supply wire and a return wire. If either one is broken or loose, the light or other part won’t work.

Term

front control module

"it tells you you have power and ground out there, but that van has, uh, they have been known for problems with the front control module, which is that relay center there that you're messing with."

It’s a small computer in the front of the car that helps control things like lights. When it fails, certain electrical features may stop working even if the bulbs themselves are fine.

Term

relay center

"problems with the front control module, which is that relay center there that you're messing with."

Relays are like electrically controlled switches. The relay center is where those switches live, and if they fail, the car may not send power to the lights.

Term

Totally Integrated Power Module

"And it's, um, right. Totally integrated power module. They call it. It's been a big, a big issue."

TIPM is a power box that controls fuses and relays for multiple electrical systems. If it has a problem, you can lose functions like headlights even when the bulbs are okay.

Company

Dorman products

"Dorman products sells those parts in our partner over at Dorman."

Dorman makes replacement parts for cars. Here, they’re being referenced as a place to get a replacement for the power/control module that can fail.

Brand

Dodge

"We've replaced a number of those over the years because of this issue on, on Dodge products"

They’re saying this problem shows up on Dodge vehicles often enough that shops recognize the pattern. That helps with faster diagnosis and repair planning.

Term

loss of communication codes

"And you can, you know, you can take it in, they can scan it, look for codes, but [809.7s] if it's got loss of communication codes and they verify all the wiring to, to [814.2s] it is correct, then more than likely that unit has just failed"

Modern cars have computers that talk to each other. If one computer can’t “reach” the others and the wiring is verified, the computer/module itself may be the problem.

Term

headlight module

"That was, uh, he had a bad headlight module in that. [863.2s] To control the headlights."

A headlight module is the electronic control unit that manages functions like turning the lights on, controlling beam behavior, and coordinating features such as auto leveling. If the module fails, it can trigger headlight issues even when the bulbs themselves aren’t the root cause.

Term

auto leveling headlights

"Right. [870.3s] The driver's side controlled both sides because he had the auto leveling [872.9s] headlights and it was also control of the headlights themselves."

Auto leveling headlights automatically aim the beams so they don’t point too high or too low when the car is loaded. If the control module for that system fails, the headlights can behave incorrectly.

Term

HID lights

"So when they turn on, cause they were the, the HID lights. [880.7s] So we had to replace that."

HID headlights are a type of headlight that creates light using an electrical arc. Because they use special control parts, a problem with the headlight module can cause the lights to act up.

Term

fuel lines

"make sure that rodents haven't eaten anything wiring, fuel lines. We'll look at the rubber fuel lines and give them a bend"

Fuel lines are the fuel hoses that move gas from the tank to the engine. If they’re damaged or cracked, the car may leak fuel or not run right.

Term

engine turns over

"we're going to see if the engine even turns over because if we can't turn that engine by hand, um, there's, there's a problem."

“Turns over” means the engine can rotate. If it won’t, something inside may be stuck, and you shouldn’t force it without checking.

Term

spark plugs

"you open the hood, the first step, I would pull the spark plugs out of it all the way around"

Spark plugs make the spark that helps the engine start. Removing them can make it easier to turn the engine over by hand.

Term

cylinders

"spray into the, into the cylinders, get yourself a spray. ...spray in the cylinders to get them coated with some oil. ...allow that oil to penetrate and get down in those rings."

Cylinders are the engine’s inside chambers where the combustion happens. Adding oil there can help protect the engine when it’s been sitting for a long time.

Term

JB 80

"If you've got a can of JB 80 from Justice Brothers or, uh, or something like that, spray in the cylinders to get them coated with some oil."

JB 80 is a type of oil/lubricant spray. Here it’s suggested to coat the inside of the engine cylinders so the engine isn’t dry when you try to turn it.

Term

rings

"And that'll allow that oil to penetrate and get down in those rings. And then I would grab that front balancer by hand"

“Rings” here refers to piston rings, which seal the combustion gases and help control oil on the cylinder walls. After long storage, rings can stick from varnish/corrosion; oil soaking can help loosen them enough to rotate the engine safely.

Term

penetrate

"And that'll allow that oil to penetrate and get down in those rings."

Here, “penetrate” means the oil soaks into the engine’s internal surfaces. Letting it sit gives the oil time to reach the parts that need lubrication.

Term

front balancer

"And then I would grab that front balancer by hand with some gloves on so you can get a good grip on it and try to."

The front balancer is a front-of-engine part connected to the crankshaft. Turning it by hand is a safer way to see if the engine can move before trying to start it.

Term

pistons

"But what you're trying to do is work the pistons up and down a little at a time."

Pistons are the parts inside the engine that move up and down in each cylinder. Moving them by hand helps you see if the engine is stuck or if there’s rust or binding.

Term

bore scope

"So if there is any kind of rust in there, you know, if you have a bore scope, you can look in there and you're, then it's all over, you know, it's either good or bad"

A bore scope is like a tiny camera on a flexible stick. It lets you look inside an engine area to see if there’s rust or damage before you spend money fixing it.

Term

fuel tank

"I would make sure the 10, I had 22 years. I'm going to take the fuel tank off, take the fuel tank down to a radiator shop where they can clean it out thoroughly."

The fuel tank is where the gas is stored. If the car has been sitting, the old fuel can cause problems, so cleaning the tank can help the engine run better.

Concept

crank the car over with a battery

"put it back on, then crank the car over with a battery."

To “crank” the car means trying to start it by turning the engine over using the battery. It’s a basic check to see if the engine will spin and act normally.

Term

carburetor

"It's going to crank long enough because you don't have any fuel up at the carburetor yet... And by the time it gets all the way up there to that carburetor, then you'll, you'll know if it's going to start or not."

A carburetor is an older-style fuel system part that mixes fuel with air. If the fuel hasn’t reached it yet, the engine may crank for a while before it can actually start.

Term

fuel up that line

"It's going to get the fuel up that line. And by the time it gets all the way up there to that carburetor, then you'll, you'll know if it's going to start or not."

They’re talking about getting fuel to the part that feeds the engine. If the fuel line is empty, the engine has to crank until fuel finally fills it.

Term

starter cool for 10 minutes

"you'll probably crank it for about 30 seconds and then stop and let that starter cool for 10 minutes or so crank it again."

The starter is an electric motor that can overheat if it’s cranked too long. Pausing to let it cool helps prevent starter damage and improves the odds of a successful start on older vehicles.

Term

oil pressure

"It's going to get the engine to build oil pressure while you're doing that before it starts..."

Oil pressure is how well the engine’s oil is being pumped around. You want it to build up before starting so the engine parts get lubrication right away.

Term

points and condenser

"Does this still have points and condenser in it, the old style?... If they're corroded and they've got some, you know, pitting or something in from age, get a new set of points and condensers..."

These are older ignition parts that help create the spark to start the engine. If they’re worn or corroded, the spark can be unreliable, so the engine may not start well.

Term

recheck all those fluids

"We suggest running it for just a few minutes... and then recheck all those fluids again and"

After running the engine briefly, you should check fluid levels again. This helps catch leaks or low levels before they turn into bigger problems.

Term

ZDDP

"But when you changed the oil this time, you absolutely must put a lifter additive in there that contains ZDDP or you will destroy that solid lifter cam."

ZDDP is a chemical added to some engine oils to help prevent wear inside the engine. It’s particularly important for certain cam/lifter designs that rub a lot.

Term

solid lifter cam

"But when you changed the oil this time, you absolutely must put a lifter additive in there that contains ZDDP or you will destroy that solid lifter cam... because those solid lifter cams, they will be destroyed."

A solid lifter cam is a valve-train design where the lifters don’t self-adjust like some modern systems. That means it needs the right oil protection to keep the cam and lifters from wearing out quickly.

Term

lifter additive

"But when you changed the oil this time, you absolutely must put a lifter additive in there that contains ZDDP or you will destroy that solid lifter cam."

A lifter additive is something you mix into the oil to help protect the parts that open and close the engine valves. Here, it’s used to add extra anti-wear protection for a solid-lifter setup.

Term

Joe Gibbs racing oil

"Your other alternative is something like Joe Gibbs racing oil or one of those that contains the zinc because those solid lifter cams, they will be destroyed."

Joe Gibbs racing oil is an oil brand that’s made for performance engines. The point here is that it includes zinc-based anti-wear protection that helps protect certain cam and lifter designs.

Term

electronic seats

"I, I have these electronic seats and I can program them for two different drivers. Right. And that no longer work."

Electronic seats are seats that move using motors, and they can remember settings for different drivers. If the battery was changed, the car may need to “re-learn” the seat settings so it behaves normally again.

Term

disconnect that battery

"Unhook that battery. Disconnect that battery for about 10 minutes. Then hook it back up. Go out right now."

Disconnecting the battery is like power-cycling the car’s electronics. It can fix weird behavior after a battery change because the car’s computers restart cleanly.

Term

battery jump pack

"I always like to keep the car powered. I take my battery jump pack and I hook one end to the ground on the car, not to the cable of the battery, but like to the engine block..."

A jump pack is a portable battery that can keep power on while you’re changing the car’s battery. That helps the car’s electronics stay “awake” so they don’t get confused afterward.

Term

fuse box

"I put the other end on the red battery post on the fuse box there, the little, little, and then I change the battery because then I have power."

A fuse box is where the car keeps safety devices that protect electrical circuits. If something overloads, the fuse is supposed to blow instead of damaging wiring or modules.

Term

battery post

"I put the other end on the red battery post on the fuse box there, the little, little, and then I change the battery because then I have power."

A battery post is the metal terminal on top of the battery where the cables clamp on. Getting the connections right helps prevent shorts and protects the car’s electronics.

Term

arc

"You got to be very careful that you don't arc something to ground from the positive when you're doing the change of the battery, but it keeps the vehicle powered enough that you don't lose any memories."

An arc is like an electrical spark that can jump when wires accidentally touch metal. When changing a battery, you want to avoid that spark to prevent damage and keep it safe.

Term

CAN bus

"Something's going through the CAN bus, which is the controller area network, which is basically saying it's like computer cables, cable TV for your whole car. They talk to each other. They're not talking right."

CAN bus is the car’s internal messaging system. It’s how different computers in the car share information—if the messages get messed up, resetting can sometimes fix weird behavior.

Term

controller area network

"Something's going through the CAN bus, which is the controller area network, which is basically saying it's like computer cables, cable TV for your whole car."

Controller area network is just the formal name for the car’s communication system. It helps the car’s different computers work together instead of acting independently.

Concept

clearing memory / resetting modules

"And I think that maybe just clearing the memory out and letting it forget what was the problem and starting over with a baseline, it may take care of your whole issue."

Cars have computers that remember settings and error codes. Resetting/clearing that memory can sometimes fix strange behavior when the car’s computers got confused.

Term

battery maintainer

"That leads to a question I've had recently, battery maintainer. I'm hooking it up, taking it off. What's my order?"

A battery maintainer is a device that keeps your car battery charged when the car isn’t being driven. It’s meant to prevent the battery from going dead.

Term

jumper cables

"Jumper cables is a whole different story. And now they have smart jumper cables, which don't turn on unless one's good and one's bad."

Jumper cables are thick wires you use to start a car with a dead battery by connecting it to another car or a jump starter.

Term

OBD2 port

"I was wondering if I've got a cord that goes to the OBD and it's got like a cigarette plug into it. And I plug it into my battery pack and that's how I keep the memory and stuff alive."

The OBD2 port is where a mechanic plugs in a scanner to read your car’s computer. Some cars also provide power there, which can help keep settings from resetting during a battery change.

Term

12-volt power source

"Yeah. That's got a power. There is a 12-volt power source in that OBD2 port and you can do it that way"

Cars run on a 12-volt electrical system. If you power something from the OBD2 port, it may only be able to handle a small amount of current before a fuse blows.

Term

3-amp fuse

"Some of those, that power wire is protected by a 3-amp fuse, which is super small. So if you were to hook your battery pack to the OBD2 port and then open your door, the dome lights probably are going to be close to that"

A 3-amp fuse is a safety device that breaks the circuit if you pull too much power. If you use the OBD2 power and turn on bigger electrical loads, that small fuse can blow.

Term

scan the car

"And then people say, well, I put a battery in, but now I don't have, I can't scan the car anymore. What's going on? Well, you don't have your voltage there anymore because that fuse is blown."

“Scan the car” means plugging in a diagnostic scanner to read the car’s computer. If power to the diagnostic port is lost, the scanner won’t work.

Term

vacuum pump

"but then you're going to need to get a vacuum pump put on this to evacuate all the air that's in the system."

A vacuum pump pulls air (and some moisture) out of the AC system before refrigerant is added. That helps the system work correctly and reduces the chance of problems later.

Term

AC recharge

"Or just take it into a shop and say, hey, I need a AC recharge. I use the can on it and it worked, but then it all leaked out right away out that same hole."

An AC recharge means adding refrigerant so the car’s air conditioning can cool again. If there’s a leak, the refrigerant will run out quickly, so the shop usually has to fix the leak or replace the leaking parts too.

Term

refrigerant leak

"But that's what's going on is you've got a leak."

A refrigerant leak means the AC fluid is escaping somewhere in the system. If it leaks, the AC won’t stay charged, so it can stop cooling again right after a recharge.

Term

Schrader valve

"The, because the valve you're talking about is like a tire valve, [2844.9s] a Schrader valve. That's exactly what it is."

A Schrader valve is the same kind of valve you’d see on a tire. It has a small removable core that lets a shop connect a hose to add refrigerant and also helps keep it sealed when you’re not connected.

Term

backup camera

"…so many of these backup camera things… so many are coming into my shop and they're like, I backup, but hey, your backup camera doesn't work."

A backup camera shows what’s behind your car on the screen when you put it in reverse. It helps you avoid hitting things you can’t easily see.

Term

oil change

"…I printed when I'm, when I'm doing an oil change or anything, it shows me active recalls on my screen."

An oil change is when the old engine oil is drained and replaced with fresh oil. The host mentions it as a good time to also check whether your car has any recall repairs.

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