Flat Rate Doesn't Match the Real Repair with Josh Forbes
The Jaded Mechanic Podcast
Flat Rate Doesn't Match the Real Repair with Josh Forbes The Jaded Mechanic Podcast · Jul 14, 2026
Flat Rate Doesn't Match the Real Repair with Josh Forbes

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Flat Rate Doesn't Match the Real Repair with Josh Forbes
Term

main harness

The main harness is basically the car’s main wiring bundle. If it gets damaged, the car’s electrical systems can stop working correctly, and repairs can get complicated fast.

Term

shocks

Shocks are what help keep the car from bouncing too much over bumps. If the shocks are worn out, the car can feel shaky or like it moves around more than it should.

Ford Ranger
Car

Ford Ranger

The Ford Ranger is a smaller pickup truck. In the conversation, it’s used as an example of how a light truck can struggle for traction in winter unless you add weight or use the right drivetrain.

Toyota Tundra
Car

Toyota Tundra

The Toyota Tundra is a full-size pickup truck. They mention a 2007 Tundra as one of the family’s vehicles before they talk about their own truck choices.

2008 Sequoia
Car

2008 Sequoia

The Toyota Sequoia is a large SUV. In this part of the story, it’s mentioned as part of the family’s lineup, not as a technical deep dive.

Ford Explorer
Car

Ford Explorer

The Ford Explorer is a family SUV. They bring it up to explain what vehicles the family had before the conversation shifts to trucks and winter driving.

Pontiac Montana
Car

Pontiac Montana

The Pontiac Montana is a minivan. They mention it as a family vehicle from earlier years while talking about what cars their family owned.

Toyota Tacoma
Car

Toyota Tacoma

The Toyota Tacoma is a popular pickup truck. Here, the speaker talks about how expensive it was to drive daily—so the truck’s day-to-day costs mattered as much as how much they liked it.

Term

two-wheel drive truck

A two-wheel drive truck only powers one set of wheels. In winter, that can make it harder to grip the road—especially if the truck doesn’t have enough weight over the driven wheels.

Term

traction in the winter

Traction is how well your tires can grab the road. In winter, the speaker says they had to add weight in the back of the truck to help the tires grip better.

Term

four wheel drive

Four-wheel drive helps a truck grip better because it can push all four wheels. The speaker says it would have helped in winter when the truck couldn’t get traction.

Term

4x4

4x4 means power goes to all four wheels. It usually helps you get traction on slippery roads like snow or mud.

Tempo
Car

Tempo

They’re talking about a Ford Tempo. It kept having problems, so they had to learn how to figure out what was wrong and fix it instead of paying a shop.

Term

overheating problem

Overheating means the engine is running too hot. When that happens, the car can start acting weak, and you may need to stop and let it cool down.

Term

temp gauge

The temp gauge shows how hot the engine is. If it goes into the red, it’s telling you the engine is overheating.

Part

thermostat

The thermostat helps control coolant flow so the engine warms up and stays at the right temperature. If it fails, the engine can run too hot.

Part

rad cap

The radiator cap helps keep the cooling system pressurized. If it’s not working right, the coolant can boil sooner and the engine can overheat.

Part

wheel bearing

A wheel bearing is what helps the wheel spin. If it seizes, the wheel can drag and get extremely hot, sometimes smoking.

Part

rotor

A rotor is the brake disc. If something is dragging and the brakes are effectively being heated, the disc can get dangerously hot.

Term

pinch weld

A pinch weld is a reinforced spot on the car’s body designed to be used for lifting. If it’s rusted through, the car can shift or the stand can punch through.

Term

jack stand

A jack stand is what you put under a car to keep it from falling while you work. If the metal is weak or rusty, the stand can punch through.

Term

Canadian rusted junk

They’re joking about how cars in Canada can rust badly. Rust can weaken the metal, so lifting and repairs become harder and less safe.

Term

spray foamed it

They used spray foam to patch things up after damage. It’s more of a quick workaround than a proper repair, but it can help hold things together temporarily.

Term

smash car

A “smash car” is an informal term for a vehicle that’s intentionally used for rough, destructive driving—often by people who don’t care about cosmetic damage or are treating it like a disposable beater. It’s contrasted with normal ownership where you’d keep the car roadworthy and intact.

Place

London, Ontario

London, Ontario is a place in Canada. They mention it to explain where they drove from during the move.

Term

motive power

“Motive power” here means a training program focused on the mechanical stuff that makes vehicles and equipment run. The speaker describes it like an apprenticeship course.

Place

Fanshawe College

Fanshawe College is a school in Ontario. They went there for a hands-on program related to mechanical training.

Term

CV axle

A CV axle is the part that sends power from the transmission to your front wheels (or all-wheel-drive wheels). It’s designed to keep working smoothly even when the suspension moves or the steering turns.

Term

transmission

The transmission is the part that manages how engine power gets sent to the wheels. If something disconnects or fails there, the car can suddenly stop moving even if the engine still runs.

Term

c-clip

A C-clip is a small metal clip that acts like a retainer to keep parts from sliding out. If it wears out, the axle can come loose and the car may stop moving.

Term

hoist

A hoist is a car lift that raises the vehicle off the ground. It lets you safely look under the car and do repairs that can’t be reached from the floor.

Term

lube rack

A lube rack is the section of a repair shop where newer techs start with simpler, routine maintenance work. Think oil changes and basic checks before you move on to harder diagnostics and repairs.

Car

Ford dealership

A Ford dealership is a shop that sells and fixes Ford cars. The episode is using it as the setting for how training and repair work are handled early in someone’s career.

Master Techs
Car

Master Techs

“Master” here refers to a top-level mechanic at a dealership. If a repair is complicated, other technicians may ask the master tech for help to get it diagnosed and fixed correctly.

Term

quick lane

A quick lane is a separate area at a dealership meant for quicker service. It’s often used for routine maintenance and inspections, and then bigger repairs get sent to the main shop.

Term

brake fluid

Brake fluid is the liquid that helps your brakes work. If the brake warning light is on because the fluid is low, it usually means there’s a leak or something needs repair, and you shouldn’t just top it off and ignore it.

Term

tie rod ends

Tie rod ends are parts that help connect your steering to the front wheels. If they’re worn or loose, the car can feel unstable or have vague steering, and it often turns into more repairs if you don’t fix it.

Term

warranty approval process

A warranty approval process is the extra step where the shop has to prove to the manufacturer that the repair qualifies under warranty. If you don’t document it correctly, the claim can be denied.

Term

one use only bolts

Some bolts are meant to be used once and then replaced. The manufacturer specifies this because reusing them can reduce how securely they clamp, which matters a lot on safety-critical parts like brakes.

Term

throwaway bolts

“Throwaway bolts” means bolts you’re supposed to replace after taking them out. The idea is that they’re not meant to be trusted the same way if you reuse them.

Term

caliper bracket bolts

Caliper bracket bolts hold the brake caliper in place. If the manual says they’re one-time-use, replacing them helps keep the brakes properly secured and reduces the risk of problems later.

Ford Transits
Car

Ford Transits

The Ford Transit Custom is a van used for work, like deliveries or carrying tools and equipment. Because it’s used a lot, it can need routine maintenance such as brake service.

Term

transaxle

A transaxle is a drivetrain unit that combines the transmission and the differential in one assembly. On some cars, it sits in a way that makes certain repairs harder, so the manual may call for more disassembly.

Concept

flat rate

Flat rate is when a shop pays a mechanic a set amount of time for a job, even if it takes longer or shorter in real life. The point here is that the “book time” can be wrong, especially when parts are rusty or hard to reach.

Term

control arms

A control arm is a suspension part that connects the wheel to the car’s frame. It helps keep the wheel positioned correctly as you drive, so if it’s worn out, the ride can feel loose and tires can wear unevenly.

Term

engine mounts

Engine mounts are the parts that hold the engine to the car. They also help keep the engine from shaking too much, and they can affect how easy it is to access other parts during a repair.

Concept

repair manual

A repair manual is the official step-by-step guide for fixing a car. Here they’re saying the manual’s steps can be overly rigid, and experienced techs may find a different approach that still gets the job done right.

Term

trial and error

“Trial and error” here means the tech tries the job, learns what’s actually practical, and then improves the process. The first time takes longer, but the next time is faster because the steps are figured out.

Term

aligned

“Aligned” means the wheels are set to the correct angles after suspension parts are replaced. That helps the car track straight and prevents uneven tire wear.

Toyota RAV4
Car

Toyota RAV4

The Toyota RAV4 is a compact SUV meant for daily driving. If a shop says it needs “lower control” parts, they’re usually talking about parts in the front suspension that help the wheels stay aligned and ride smoothly.

Term

torching them out

“Torching them out” means cutting the stuck parts off with a torch. It’s usually needed when rust has locked everything together and normal tools can’t free it.

Term

labor rate

“Labor rate” is the hourly price a shop charges for technician work. In flat-rate billing, the labor rate is multiplied by the “book time” to calculate the labor portion of the repair bill.

Term

book time

“Book time” is the estimated number of hours a repair manual says a job should take. Some shops charge customers based on that estimate, even if the real job takes longer.

Term

alignment

“Alignment” means adjusting the wheels so the car drives straight and handles correctly. If suspension or steering parts are disturbed, the shop usually needs to realign the wheels afterward.

Term

ADAS calibration

ADAS calibration is re-aiming and re-setting the car’s safety sensors (cameras/radar) after work is done. If it’s not done right, features like lane-keeping or collision warnings may not work properly.

Term

three-year warranty

A “three-year warranty” means the repair or parts are covered for three years. The discussion is about how offering longer coverage costs money, not just “extra profit.”

Term

phaser

A “phaser” is a component that helps control when the engine’s valves open and close. If it’s not working correctly, the engine can run poorly, and the repair may take multiple tries if the parts aren’t right.

Ford Edge
Car

Ford Edge

The Ford Edge is a crossover SUV, meaning it’s built for everyday driving with a higher seating position. If one hasn’t run for a long time, it usually needs basic checks and repairs before it can start and drive safely again.

Term

red seal

A “red seal” is a top-level certification for certain skilled trades in Canada. It means you’ve proven you can do the job to a national standard, and it can help you get work more easily in different places.

Term

apprenticeship program

An apprenticeship program is a training path where you learn a trade while working, plus some school. Over time you complete levels and hours so you can qualify for licensing.

Term

evap leak

An “EVAP leak” means there’s a problem in the system that keeps fuel vapors from escaping into the air. It can cause warning lights and needs troubleshooting to find the exact source.

Term

AC problem

An “AC problem” means the car’s air conditioning isn’t working right. It could be low refrigerant, a leak, or a component failure, and it usually takes proper testing to figure out which one.

Toyota A90
Car

Toyota A90

The Toyota Supra is a sports car made for fast driving and sporty handling. People may talk about it because repairs can require specific skills and the right parts, so not every shop may be able to fix it easily.

Company

RockAuto

RockAuto is a website where people buy car parts online, often for less money. The point here is that cheap parts don’t automatically mean the install is safe or correct for your exact truck.

Company

Canadian Tire

Canadian Tire is a store that sells tools and car supplies. The host is basically saying that basic tools and DIY installs can be risky on newer cars with electronic systems.

2022 Silverado
Car

2022 Silverado

A 2022 Silverado is a modern full-size Chevy pickup. The host is warning that newer trucks have electronic brake systems, and DIY mistakes can cause problems with the car’s safety computers.

Term

Trail Boss edition

Trail Boss is a Silverado trim that’s aimed at off-road use. Different trims can use different parts, so it’s important to match the exact version when buying brake components.

Term

electronic parking brake

An electronic parking brake is the parking brake that’s controlled electronically instead of by a cable or lever. Since it’s tied into the car’s electronics, messing with it without the proper steps can lead to warning lights or even damage.

Term

ABS module

The ABS module is the car’s computer that manages anti-lock brakes. If you do brake/electronic brake work the wrong way, you can potentially break the system or cause it to malfunction.

Term

reservoir

The reservoir is where the brake fluid lives. When you push the brake pistons back for new pads, the fluid level can go up, so you have to be careful not to spill or mess up the system.

Term

master cylinder

Your brake pedal doesn’t directly squeeze the brakes. The master cylinder is the part that pressurizes brake fluid so the brakes can clamp the wheels to slow the car down.

Concept

right to repair

Right to repair is the push to let owners and independent mechanics fix cars themselves, instead of being forced to go only to the brand’s dealer. It’s about access to the tools and instructions needed for repairs.

Brand

John Deere

John Deere makes tractors and farm machines. The point here is that some brands make routine maintenance harder than it should be.

Concept

mobile vans

Mobile vans are mechanics who come to you instead of you bringing the car to a shop. The point is that their pay can compare differently to flat-rate shop jobs.

Term

service writer

A service writer is the person at the shop who talks to you, writes up what the car needs, and communicates with the mechanic. They’re basically the go-between for you and the technician.

Term

service advisors

Service advisors are the people you deal with at the shop. They explain what’s wrong, what it will cost, and help coordinate the repair.

Term

one-time use bolt

Some bolts are designed to be tightened once and then replaced. If you reuse them, they may not clamp tightly enough the second time, which can be unsafe.

Term

torque to yield bolts

A torque-to-yield bolt is a special type of bolt that’s tightened in a way that makes it stretch to lock the parts together. Since it’s stretched on purpose, it’s usually not meant to be reused.

Term

pad slap

“Pad slap” is an informal term for replacing brake pads without doing a proper brake job (for example, without addressing rotor condition, machining/cleaning, or other necessary steps). It can lead to noise, uneven wear, or reduced braking performance because the system isn’t fully refreshed.

Term

brake repair

Brake repair means fixing the parts that make your car slow down safely. Usually that includes replacing worn pads and making sure the rotors are smooth. If you skip part of it, the brakes can feel bad and make noise.

Term

pulsation

Pulsation is when the brakes feel like they’re shaking or thumping instead of stopping smoothly. It usually happens when the rotor surface isn’t even or the pads aren’t making a proper match to it.

Term

brake modules

Brake modules are the car’s electronics that control brake functions. If the manufacturer locks access, it can make it harder for independent shops to do repairs that require programming or secure communication.

Term

secure gateways

Secure gateways are like locked doors in the car’s computer network. They control which tools are allowed to talk to certain systems, which can affect what independent shops can do during repairs.

Term

planned obsoletions

It means the host thinks companies are trying to make products feel “old” or stop working sooner than they should. The point they’re making is that this can push people to buy a new truck instead of getting repairs.

Term

warranty time

“Warranty times” are the labor-hour estimates manufacturers/dealers use to reimburse repairs performed under a vehicle’s warranty. The host claims warranty labor times were “slashed,” which can reduce technician pay and contribute to fewer technicians being willing to do warranty work.

Term

repair order

A “repair order” is the dealership’s official work document that authorizes the job and tracks what’s being done, often including customer concerns, parts used, labor time, and approvals. The host’s point is that it moves through multiple departments, so many people get paid off the same order.

Term

torque reminder sticker

A “torque reminder sticker” is a small label placed on a vehicle to remind the next person (or the customer) that a component was tightened to a specific torque and may require follow-up. The host uses it as an example of a simple procedure that, if missed, can undermine trust and repeat business.

Term

quality control person

A “quality control person” is a dedicated role that verifies the job is complete and meets checklist/procedure standards before the car is returned. In the host’s example, this person catches missed steps (like stickers) that multiple other staff might otherwise overlook.

Term

road tests

A “road test” is a controlled drive after repairs to confirm the vehicle behaves correctly (no new noises, vibration, warning lights, or drivability issues). The host lists it as part of a quality-control routine that helps catch problems before the customer notices them.

Term

technician

A technician is the mechanic doing the actual repair work on the car. The point here is that even good techs can miss small steps when they’re busy, so the shop needs good process.

Term

oil life monitor

Many cars track oil condition and show a reminder when it thinks the oil is worn out. After you change the oil, you have to reset that reminder so it starts counting fresh.

Term

oil change sticker

It’s a small label the shop puts on the car to record when the oil was last changed. If it’s forgotten, the next time someone checks maintenance records, it can look like the car wasn’t serviced.

Term

A-tech

“A-Tech” is a label shops use for their most skilled, fully trained mechanics. The idea is that you don’t just start there—you get there through training and experience.

Cupra Born
Car

Cupra Born

The Cupra Born is an electric car, so it runs on a battery instead of gasoline. The podcast mention is about needing trained people to work on cars like this correctly, because the systems are different from regular gas cars.

Term

AC compressor

The AC compressor is the part that makes your car’s air conditioning actually work. If a mechanic forgets to connect it during a big job, the AC won’t blow cold.

Chevrolet Cruze
Car

Chevrolet Cruze

The Chevrolet Cruze is a common compact car. This episode uses it to show a real-world problem: a shop can replace the wrong part for an oil leak if they don’t verify where the leak is coming from.

Part

valve cover

A valve cover seals the top of the engine where the camshaft area sits, and it prevents oil from leaking out. If the valve cover gasket or seal fails, oil can drip onto nearby components and create confusing leak trails.

Part

splash shield

A splash shield is an under-engine plastic panel that helps protect the car from road dirt and water. If it’s not put back right, it can rub or drag and cause problems right after the repair.

Term

oil cooler

An oil cooler helps keep the engine oil from getting too hot. If there’s a leak in the oil cooler plumbing, oil can end up all over the engine bay and look like it’s coming from somewhere else.

Term

engine shampoo and dye

This is a way to find an oil leak. They clean the engine, add special dye to the oil, and then you come back later to see exactly where the dyed oil shows up.

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