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Power Wagons with Matt Tisdale of Tisdale Coachworks

Power Wagons with Matt Tisdale of Tisdale Coachworks

Tales of a Gearhead Jul 08, 2026 27 min
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About this episode

Matt Tisdale of Tisdale Coachworks traces how a lifelong love of Power Wagons turned into a 23-year sheet-metal business in Winslow, Arizona. He started reproducing hard-to-find bed sides after hunting trucks across the West Coast, then expanded into full cab bodies and four-door conversions built to fit modern Ram chassis. The conversation covers pricing, tooling scale, and craftsmanship details like thick gauge metal and period-correct wiring/fender forming. Tisdale also shares business lessons—stay enthusiastic, reinvest, watch your numbers—and practical project upgrades like modern wiring harnesses and stronger aftermarket steering columns.

Technical Too Afraid to Ask
Brand

Tisdale Coachworks

"His name is Matt Tisdale. And he owns Tisdale Coachworks."

Tisdale Coachworks is Matt Tisdale’s shop. The episode is about the kinds of Power Wagon parts he makes and restores there.

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Place

Winslow, Arizona

"And he's in Winslow, Arizona. He's done all eagle songs."

Winslow, Arizona is where Matt’s shop is based. The host mentions another Winslow to make sure they’re talking about the right one.

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Term

power wagon parts

"But the big thing that you focus on is power wagon parts, which is near and dear to my heart."

“Power Wagon parts” means parts made for Dodge Power Wagons. Here, they’re talking about body and metal pieces needed to repair worn-out trucks.

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Term

sheet metal

"the beds were all beat up. And we needed sheet metal."

Sheet metal is the thin metal used for car truck body panels. If the bed is damaged, you often need new sheet metal to fix it.

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Term

bed sides

"So I decided to reproduce the bed sides because I had 25 of them lined up on a tennis court"

“Bed sides” are the panels on the left and right of a pickup’s cargo box. If those are dented or rusted, the truck looks and functions worse, so replacing them helps restore the bed.

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reproduction beds

"And now you guys not only do a reproduction beds [170.6s] and fenders for power wagons, [172.4s] you also do complete cabs, correct?"

A “reproduction bed” is a brand-new truck bed made to look like the original one from an older truck. It’s often used when the original bed is too damaged to save.

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four door conversion

"[172.4s] you also do complete cabs, correct? [174.4s] Yeah, we do the four door conversion. [176.2s] We do a complete stamped new sheet metal body"

A “four door conversion” means turning a truck that originally had two doors into one with four doors. That usually takes a lot of metalwork so the doors line up and open/close properly.

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modern chassis

"[183.4s] or a nine inch wider cab that fits on modern chassis. [186.8s] So when you see somebody that's got like a four door power wagon, [188.9s] that's probably your body on there."

A “modern chassis” means they put the classic-style body onto a newer truck frame. That can make the truck drive better and be safer than using the original old frame.

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body on there

"So when you see somebody that's got like a four door power wagon, [188.9s] that's probably your body on there. [191.3s] It typically is, yes."

Here, he’s basically saying that the “body” is what gives away which kind of four-door conversion it is. If it looks like their work, it probably uses their cab/body parts.

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Concept

married them together

"There's still some guys that did what I did way back [196.2s] and took two cabs and married them together [198.3s] and you can usually tell."

He’s talking about an old-school custom method where someone combines parts from two different cabs to make one truck. You can often tell because the fit and proportions don’t look like a purpose-built conversion.

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crew cab

"I wonder if that's his crew cab or his bed sides or running boards or fenders or something."

A crew cab is a pickup with four doors, so passengers can get into the back seat more easily. It’s the “bigger cab” style compared to two-door versions.

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running boards

"I wonder if that's his crew cab or his bed sides or running boards or fenders or something."

Running boards are the steps along the side of the truck. They make it easier to get in and out, and on classic trucks they’re also part of the look.

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fenders

"I wonder if that's his crew cab or his bed sides or running boards or fenders or something."

Fenders are the panels above the wheels. They protect the truck and help keep dirt and water off the road, and they can get damaged or rust.

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Concept

re-body

"and start offering bodies so guys could re-body them and put the power wagon cab on a late model chassis."

“Re-body” means changing the truck’s body—usually to keep the original style but make it work with newer parts. Think of it like using the classic look, but building it on a more modern foundation.

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Car

Power Wagon cab

"and put the power wagon cab on a late model chassis. Talk about how that came about"

A “Power Wagon cab” is the front part of a Dodge Power Wagon—the part with the seats and dashboard. Here, they’re putting that classic cab onto a newer truck frame so it still looks like the old Power Wagon but can be built on newer hardware.

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late model chassis

"and put the power wagon cab on a late model chassis. Talk about how that came about"

A “late model chassis” is the newer truck frame they build on. It helps the project work better because newer frames are easier to integrate with modern parts and systems.

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Car

TRX

"make it to where we can fit it on a modern Ram chassis, a TRX, whatever, and keep it alive"

“TRX” is the performance Ram pickup. In this build idea, they’re using that kind of modern, strong platform under the classic Power Wagon cab so the finished truck can still drive well.

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bear kit

"You know, a bear kit can be anywhere from $13,000 to $20,000."

A “bear kit” is the big kit package they sell. It’s the kind of kit that costs a lot because it’s meant to do a major conversion.

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laser weld

"then we do kits where I'll assemble a cab and we laser weld them all together, which I absolutely love."

A “laser weld” is a welding method that uses a laser to join metal parts very precisely. They’re saying they use this process to assemble the cab pieces.

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wheel base versions

"and, yeah, and then we do different wheel base versions."

“Wheelbase versions” means the truck can be built in different lengths. The kit needs to match the truck’s axle spacing so everything lines up.

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component car

"because that takes it into what would be called a component car or a kit car kind of thing."

A “component car” is basically a vehicle assembled from big parts or a kit, not just bought as a complete factory car. The host is saying their setup can be treated like that kind of build.

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kit car

"because that takes it into what would be called a component car or a kit car kind of thing."

A “kit car” is a car you build from a set of parts. They’re saying the cab conversion can end up being treated like a kit-car style project.

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Brand

Dynacorn

"And see, with that price point that you just said, that puts you right in what a guy would spend on a Cobra or what he would spend on doing a Dynacorn body."

Dynacorn makes replacement body parts for classic cars. In this conversation, it’s mentioned because buying reproduction body panels can cost a lot—similar to the price point they’re discussing.

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Car

Chevrolet Camaro

"Right. On a Camaro or something like that. So, you're not out of line on that."

A Camaro is a classic Chevrolet muscle car. They’re using it as another example of the kind of car people spend money on for restoration or custom bodywork.

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Term

regular gauge metal

"but anybody that's ever messed with a power wagon, they didn't use just regular gauge metal. Right. Super thick."

“Gauge” here means how thick the sheet metal is. They’re saying the original-style builds used thicker metal than what you’d find in typical, everyday replacement panels.

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16 gauge

"Let's talk about your front fenders and the wiring that you use in the front. 16 gauge, just like original. And it has the McGee wire edge machine."

16 gauge is a way to specify how thick the metal is. The host is saying they’re using the same thickness as the original parts, not a thinner substitute.

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McGee wire edge machine

"16 gauge, just like original. And it has the McGee wire edge machine. The wire ran through with the same little knurls like Henry Ford and all of them had back in the day."

This sounds like a specific shop tool used to create a “wire edge” detail on metal panels. The host is saying it’s the same kind of technique used back in the day, so the result looks and fits more like the original.

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knurls

"The wire ran through with the same little knurls like Henry Ford and all of them had back in the day. Yeah. And that machine is designed to run,"

Knurls are a textured pattern on metal. In this case, they’re describing the look/finish of the wire-edge detail so it matches older factory-style work.

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Term

laser straight

"So, I want the body line to be laser straight whereas you see that the doors drop down a quarter of an inch on this truck."

It means the truck’s body panels are lined up perfectly, with no crooked lines or wavy surfaces. A good shop measures and adjusts the panels so the gaps and shapes look straight to your eye.

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Concept

fit and finish

"And most people now have gotten used to expecting a little bit of fit and finish."

“Fit and finish” is how well the car is put together and how nice it looks—like even panel gaps and straight lines. If the gaps are off or the surfaces look rough, people notice it.

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Concept

patina'd

"You know, unless the truck is completely patina'd like this and kind of falling apart, that becomes acceptable."

“Patina’d” means the vehicle has an older, worn-in look on purpose—like natural fading and surface wear. People often accept small flaws on a patina-style build, but they expect perfection after a new paint job.

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Term

door gaps

"I expect perfect door gaps and all of that. And knowing what it's supposed to look like"

Door gaps are the thin lines of space around the door where it meets the body. If they’re even all the way around, the truck looks more precise and “put together.”

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Company

Vintage Dream Machine

"Is that the place down in Lewisburg? Vintage Dream Machine. Yeah. Awesome guys, good to work with."

Vintage Dream Machine is a shop/company that takes a kit and turns it into a finished truck. In other words, they do the real build work after the parts are supplied.

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Concept

desert power wagons

"And the other, you know, it's desert power wagons. Yes. They buy a lot."

“Desert power wagons” are Power Wagon-style trucks built for driving hard in desert terrain. They’re usually set up to handle bumps and loose ground better than a stock truck.

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Concept

legacy power wagon

"And of course, going back to the roots, legacy power wagon. Yeah."

“Legacy Power Wagon” means the classic, traditional Power Wagon spirit—what people associate with the original off-road truck. It’s basically the history and reputation that today’s builds are trying to honor.

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Term

steering column

"One is a wiring harness and one is a steering column. Now, you might be thinking wiring harness, that's obvious, but what's a steering column thing? ... the problem with old steering columns is that they break."

The steering column is the part that connects your steering wheel to the rest of the steering system. If it’s old or damaged, it can break, and it may not work well with newer aftermarket parts you want to install.

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wiring harness

"There's two for sure. One is a wiring harness and one is a steering column."

A wiring harness is basically the car’s electrical “wire bundle” that connects everything together. If you’re building or restoring a project car, upgrading it can prevent weird electrical problems and makes it simpler to add modern parts.

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Concept

aftermarket wiring

"They're not compatible with most of the aftermarket wiring and components that you're going to be using."

Aftermarket wiring refers to non-factory electrical wiring solutions used when you add or replace components outside the original manufacturer setup. Compatibility matters because older steering columns and wiring layouts may not integrate cleanly with aftermarket electronics and connectors.

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Concept

street rod world

"Now, they started in the street rod world, but don't make the mistake of thinking that their applications are just street rod, hot rod, that kind of thing."

The street rod world is the hobby and subculture focused on modifying older vehicles for street use, often with extensive fabrication and electrical integration. It’s relevant here because builders who cut their teeth in street rods may have the experience needed for complex project-car upgrades.

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Term

direct bolt-in columns

"They also have direct bolt-in columns for muscle cars. [742.2s] They've got them for four-wheel drive vehicles."

This means the steering column is made to fit your car’s mounting points with normal bolts. So you don’t have to cut and weld as much to install it.

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Term

universal columns

"[744.5s] They've got universal columns that you can shorten. [747.2s] That's what I put in Sergeant Rock."

A universal steering column is an aftermarket part meant to work in many different cars. It can be modified (like shortened) so it fits your specific project.

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Term

turn signals

"It's what controls a lot of your wiring, [761.6s] your turn signals, whatever you've got it set up for."

Turn signals are the lights that blink to show you’re turning or changing lanes. When you change the steering column, you may also be changing how those signals are wired and controlled.

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tilt column

"And it's nice to be able to put a tilt column into an old vehicle. [770.2s] If you're upgrading your vehicle,"

A tilt column means the steering wheel can move up/down or forward/back a bit. That helps you sit comfortably and reach the wheel better—especially in older cars.

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Concept

World War II WC

"Yeah, it's a spinoff from the World War II WC. Yeah, I mean, yeah, it's the straight DNA from it."

The “World War II WC” refers to a type of military truck used during WWII. The speaker is saying the later Power Wagon design traces its roots back to that original wartime truck.

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Term

46 to 68 body style

"You even said it different, the power wagon. [987.1s] 46 to 68, that body style. [989.7s] Yeah. [989.9s] It stayed exactly the same."

“46 to 68 body style” means the truck’s outside shape stayed basically the same from the mid-1940s through the late 1960s. The speaker is highlighting how unusual that is for a vehicle line.

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Term

synchronized tranny

"You know, synchronized tranny, [995.3s] which you got the crash box in this bad boy."

A synchronized transmission helps the gears match speeds before they lock together. That makes shifting easier and smoother than older transmissions that could grind if you weren’t careful.

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crash box

"You know, synchronized tranny, [995.3s] which you got the crash box in this bad boy."

A crash box is a transmission without synchronizers, so the gears don’t automatically match speeds. You usually have to use careful shifting (often double-clutching) to make the shift go in cleanly.

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Term

slamming bands

"You know, slamming bands and double clutch [999.6s] and going down the road."

“Slamming bands” refers to harsh, rapid engagement of band-type clutches/brakes inside some transmissions. It’s a technique associated with quick, forceful gear changes—often discussed in the context of older or heavy-duty gearboxes.

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double clutch

"You know, slamming bands and double clutch [1000.8s] and going down the road."

Double-clutching is a shifting technique where you use the clutch twice to help the gears match speed. It makes it easier to get into the next gear without grinding, especially on older transmissions.

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Concept

crank the windshield out

"But it's, you know, you crank the windshield out [1002.8s] and you run into a big hive of bees [1006.1s] or something and you get to swat them out."

It sounds like the truck’s windshield can be opened or tilted outward. That’s a cool old-truck feature that helps with airflow and gives the cab a more open feel.

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Car

Dodge power wagon

"You know, they don't go, [1018.6s] oh man, what a cool Dodge power wagon. [1020.8s] They leave the Dodge part out. [1022.2s] They're like, man, that power wagon is so cool."

The Dodge Power Wagon is a tough, old-school Dodge truck that people love for its rugged off-road and work-ready vibe. At car shows and rallies, people often talk about the truck itself more than the brand name.

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Car

Unimog

"the only other vehicle I can think of that's kind of like that is a Unimog. Yeah. And it's funny because they were kind of competitors."

A Unimog is a super-capable off-road truck made by Mercedes-Benz. People compare it to other tough “work truck” machines because it’s designed to handle rough terrain and heavy jobs.

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Part

winch

"But they're not quite as macho as these things. That big old winch hanging off the front. The sheet metal on a Unimog is nowhere near comparable to this."

A winch is a motorized cable that can pull a vehicle out of trouble. It’s commonly used when a truck gets stuck off-road.

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Part

front doors

"We do the original size front doors. Yeah. And then the four doors for the crew cab"

Front doors are the main doors on the cab of the truck. Restoration shops often make replacement door parts so the truck looks right and seals properly.

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Part

front windshield surround

"and then the four doors for the crew cab and the front windshield surround"

The windshield surround is the metal/trim area that holds and frames the windshield. If it’s rusted or damaged, replacing it helps keep the cab sealed and looking correct.

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Term

narrow body

"And we do a narrow body cab back. You know, I've told you about the wide body. Being able to fit on a modern chassis and all that... So we also do the narrow also."

A "narrow body" build keeps the truck’s body closer to the original width. It’s often chosen when you want a more stock look or when the wider setup isn’t necessary.

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wide body

"And we do a narrow body cab back. You know, I've told you about the wide body. Being able to fit on a modern chassis and all that."

A "wide body" means the truck’s body panels are made wider than stock. People do it to make room for bigger parts or to help the truck’s cooling system work better.

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Term

nine inch wider front nose

"oh, you know, I got to have the old needle nose, you know, because our new wide body is at a nine inch wider front nose and stuff to accommodate all the cooling,"

A "nine inch wider front nose" describes a specific front-clip width increase used to create extra space for cooling-related hardware. More front-end width can allow larger radiators and better airflow paths, which matters when packaging a modern chassis or upgraded cooling system.

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cooling

"because our new wide body is at a nine inch wider front nose and stuff to accommodate all the cooling, HAC, condenser and all that stuff."

In a custom truck build, "cooling" refers to the system that removes heat from the engine and other components. When the host mentions cooling packaging, they’re pointing to how radiator and airflow space is planned to prevent overheating under load.

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condenser

"and stuff to accommodate all the cooling, HAC, condenser and all that stuff."

In car A/C, the "condenser" is a part that helps dump heat outside the car. That’s what allows the air-conditioning system to keep working and actually cool the cabin.

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Term

HAC

"and stuff to accommodate all the cooling, HAC, condenser and all that stuff."

"HAC" here sounds like an abbreviation for a heating/air-conditioning-related part. It’s mentioned with the condenser, which is part of the A/C system, so it’s likely related to how the truck manages cabin heat and cooling.

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Term

50 semi

"But if that motor ever goes down, the only other thing I'll put in it is a 50 semi. Either a little red ram, which would fit better or a Chrysler, but it needs to be a 50 semi."

A "50 semi" sounds like the builder’s preferred replacement engine option. They’re saying that if the current engine ever fails, they’d swap in that specific kind of engine.

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Car

Dodge Ram

"... I'll put in it is a 50 semi. Either a little red ram, which would fit better or a Chrysler, but it nee..."

The Dodge Ram is a large pickup truck made for work like towing and hauling. People talk about it because different versions can be set up for different jobs. In the podcast, it sounds like they’re referring to a specific Ram style or model.

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Brand

little red ram

"Either a little red ram, which would fit better or a Chrysler, but it needs to be a 50 semi."

"Little red ram" is a nickname for a Chrysler/Mopar engine. The host is saying that, if they had to replace the engine, that particular engine would fit better in the truck.

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Brand

Chrysler

"Either a little red ram, which would fit better or a Chrysler, but it needs to be a 50 semi."

Chrysler is the carmaker. In this segment, they’re talking about using a Chrysler engine as an alternative replacement if the current motor ever fails.

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Concept

remote start

"the guys who just want to remote start their truck out in Montana or Ranch or something and take off and head for the coffee shop"

Remote start is a feature that lets you start the engine from a distance using a key fob or app. The speaker is framing the build around buyers who want convenience—starting the truck before driving off to places like a coffee shop.

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Term

heated cooled seats

"Navigation, heated cooled seats, everything. The whole thing is completely loaded."

Heated and cooled seats let you warm up or cool down your seat. It’s a comfort feature that many newer trucks include as part of a fully equipped package.

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Term

bead

"you eventually can just flip your hood up and look at the guy next to you and still lay the same bead if you'd have been paying attention."

A “bead” is the weld’s finished line of melted metal along the joint. The speaker is saying that with practice, you can keep that weld looking consistent.

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Car

Jeep Willys

"Just get off your couch. And I was in the Willys trucks and station wagons, never really into the ..."

The Jeep Wrangler is a small SUV designed for off-road driving. It’s built to handle dirt roads and rough terrain better than many regular cars. The podcast mentions it as part of the speaker’s past interests in different types of vehicles.

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Car

Jeep Cj Jeeps

"... and station wagons, never really into the little CJ Jeeps, all these wagons and trucks."

The Jeep CJ is an older Jeep model that was made for off-road use. The podcast is saying the speaker didn’t like the smaller CJ-style Jeeps compared with other vehicles they preferred. It’s mentioned mainly to explain what they were interested in at the time.

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Place

Winslow, Indiana

"You know, we live in a little small town, Winslow, Indiana. There's nobody home."

Winslow, Indiana is the small town where the speaker grew up. He says it was so small that certain trucks he later became interested in weren’t around.

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Term

six-volt

"because they're not familiar with old six-volt and carburetors and all that."

That means the truck’s electrical system runs on 6 volts instead of the more common 12 volts today. It can make the truck harder to keep running with modern parts unless you convert or source the right vintage components.

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carburetors

"because they're not familiar with old six-volt and carburetors and all that."

Carburetors are older-style parts that feed fuel into the engine by mixing fuel and air. They can be harder to tune and keep running than today’s fuel-injection systems.

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Term

4BT

"you can put a 4BT in it or something to make it usable for you without chopping it all up."

“4BT” is a specific kind of diesel engine (a small turbo diesel) that people often swap into older trucks. The idea is to make the truck easier to drive and more dependable without destroying the original body.

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carry-all

"Okay. Which is the carry-all. Yeah. I was going to ask you about the carry-all."

“Carry-all” just means the vehicle is meant to carry stuff—cargo and sometimes people. Here, they’re talking about a classic military utility Jeep/Willys built for hauling rather than everyday commuting.

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Term

stamp

"and then stamp because tooling is very high. Yeah. You know, it's sometimes it takes years to recapture your investment on the tooling."

“Stamp” means pressing sheet metal into shape using a die. It’s a way to make panels consistently, especially after you’ve paid for the custom pressing tools.

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tooling

"and then stamp because tooling is very high. Yeah. You know, it's sometimes it takes years to recapture your investment on the tooling."

Here, “tooling” means the custom machines/dies used to press and shape metal parts. It costs a lot at the start, so it can take years before the project pays back that initial cost.

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Term

barn doors

"Probably putting barn doors on the back of it. Yeah. Because it had a clamshell."

Barn doors are rear doors that open in two halves, like the doors on a barn. They can make it easier to load and unload things from the back of a truck or van.

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Term

clamshell

"Because it had a clamshell. Yeah. Yeah."

A clamshell is a rear hatch/door that opens upward like a clam. It’s another way to access the cargo area, different from doors that swing open sideways.

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