Ron Ananian, The Car Doctor - April 25, 2026 - Hour 2 - The Cost Of Not Knowing What's Broken
About this episode
Ron centers the hour on the hidden cost of ignoring small symptoms and trying to save money without real diagnosis. He walks through a Volkswagen A/C issue solved with scan data, a Toyota misfire found through Mode $06, and a caller’s expensive Volkswagen steering-lock problem that may need dealer-level answers. Along the way, he argues that modern cars demand proper scan tools, clear diagnostic questions, and a sharp distinction between finding the fault and actually fixing it.
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cost of not knowing what's broken
"[54.2s] to talk about the cost of not knowing your vehicle. [59.6s] I think cars are like kids, right. I think there's"
They’re saying the real money problem isn’t just the bill you pay each month. If you don’t figure out what’s wrong early, the problem can get worse and cost a lot more later.
This segment frames vehicle ownership costs as something bigger than the monthly payment or insurance. The “cost of not knowing” is about delayed diagnosis and missed warning signs that turn small issues into expensive repairs.
deferred maintenance
"[105.5s] not the cost of repairs. It's not knowing or ignoring it, right, [110.4s] Because if you ignore the vehicle or the child, things happen, right, things go south. If you don't know what your car needs,"
They’re describing what happens when you put off fixing a car problem. A minor issue can turn into a bigger one, which usually costs more to repair.
The “if you ignore the vehicle… things go south” framing describes how postponing maintenance or diagnosis allows problems to escalate. In practice, small faults can damage related components, raising both labor time and parts cost.
treat them like yesterday's cars
"[118.8s] if you don't know what's normal and maybe, and this is the most important, if you don't know how different today's cars really are they because they are. If you [126.4s] treat them like yesterday's cars, you're gonna miss something and you're going to spending more money."
They’re basically saying modern cars work differently than older cars. If you assume the same rules apply, you might miss a problem that a newer system would show in a different way.
The hosts are warning that modern cars are more complex than older ones, so “normal” behavior and failure patterns have changed. Using old repair habits or assumptions can cause you to overlook systems that behave differently today.
AC wasn't cold
"The concern was the AC wasn't cold. Pretty simple, right, Hey, my AC is not as cold as it could be."
They’re saying the car’s air conditioner doesn’t blow cold air like it should. The important part is figuring out why—because “not cold” can happen for lots of different reasons.
The customer complaint is that the air conditioning system isn’t cooling adequately. In diagnostics, that symptom can come from several different causes, so the key is verifying system behavior (pressures, temperatures, and control commands) rather than guessing.
heat load as part of your diagnosis
"So you know you're looking for a heat load as part of your diagnosis, or you're going to rely on system pressure and you know basic diagnostic patterns."
Heat load is basically how much heat the car needs to cool down. If it’s very warm outside (or not), the A/C system will behave differently, so you have to diagnose it with the right expectations.
“Heat load” refers to how much heat the cabin and environment are adding that the A/C system must remove. Ambient temperature changes the expected pressures and sensor readings, so a diagnostic approach that works in one weather condition can fail in another.
system pressure
"... you're going to rely on system pressure and you know basic diagnostic patterns. ... the old diagnostic ... pressure and feeling pipes ... goes out the window."
A/C system pressure is one of the measurements technicians use to judge what’s happening inside the system. But if the compressor output changes automatically, pressure can be harder to interpret without other data.
System pressure is a key A/C diagnostic input because it reflects refrigerant state and compressor performance. But with variable displacement compressors and changing ambient conditions, pressure alone can be misleading unless you also consider commanded operation and temperature readings.
fault codes
"I'm looking for fault codes. I want to see does the computer think the compressor is going on?"
Fault codes are error messages stored in the car’s computer. They can help you narrow down what’s wrong, but you still have to check what the car is doing right now.
Fault codes are stored diagnostic trouble codes (DTCs) set by the vehicle’s computer when it detects abnormal conditions. For A/C complaints, codes can point to sensor failures, control issues, or refrigerant-related problems, but they still need confirmation with live data.
variable displacement compressor
"VW has a variable displacement compressor. What does that mean? ... The compressor clutch is always turning, it's just not always pumping, and it's not always pumping the same amount based on heat load."
A variable displacement compressor can change its pumping output to match cooling demand (heat load). Because it’s electronically controlled, it may keep the compressor “engaged” while varying how much refrigerant it actually moves, so traditional pressure/feel tests can mislead you.
compressor clutch
"The compressor clutch is always turning, it's just not always pumping, and it's not always pumping the same amount based on heat load."
The compressor clutch is what connects the A/C compressor to the engine. If the clutch behavior doesn’t match what you expect, you can misread whether the system is actually cooling.
The compressor clutch is the mechanism that engages the A/C compressor to the engine. In a variable displacement setup, the clutch may be continuously engaged while the compressor’s pumping output is varied electronically, which changes how you interpret what you hear.
evaporator temp
"I looked at scanned at a compressor, command pressure, sensor readings, evaporator temp, and you know what, I found nothing right."
Evaporator temperature tells you how cold the A/C cooling part is getting. If it isn’t dropping as expected, the system may not be moving refrigerant or controlling it correctly.
Evaporator temperature is the temperature of the A/C cooling core where refrigerant absorbs heat. Monitoring evaporator temp helps confirm whether the system is actually removing heat as commanded, which is especially important when compressor output is variable.
incorrect diagnosis gets expensive
"... you have to do this because if you know you're going to diagnose wrong and incorrect, diagnosis gets expensive, So you gotta go through it step by step."
The speaker emphasizes that A/C diagnostics require a step-by-step process because wrong assumptions lead to wasted labor and parts. Modern systems with electronic control (like variable displacement compressors) increase the risk of “old-school” tests producing false conclusions.
pressure gauges
"Put a set of pressure gauges on it, and this is I'll tell you what. This is becoming a fast argument in my head that I don't agree that pressure checks are accurate anymore."
Pressure gauges are used to measure refrigerant pressure in an A/C system, typically on the high and low sides. Those readings help infer whether the system has the right refrigerant charge, restrictions, or compressor issues. The host argues that pressure checks aren’t always “accurate anymore” without context like system temperature and load.
refrigerant
"Let's pull the refriger and out of the vehicle. Pulled the refrigeran out of the vehicle and I got out five ounces... put a full charge in it. Pressures all of a sudden responded back to normal."
Refrigerant is the working fluid in the A/C system that absorbs heat in the evaporator and releases it at the condenser. Correct refrigerant quantity and proper system operation are essential; too little refrigerant can reduce cooling and change pressure behavior. The host physically removes and measures the refrigerant charge to validate the diagnosis.
mode six
"On a hunch, I went into mode six. Mode six gives me the ability to do that video snapshot to look and see what sort of tests have been run and what potentially could be failing in the vehicle."
“Mode six” refers to an OBD/scan-tool diagnostic mode that can display additional test results or monitor data beyond basic stored codes. The host uses it to see what tests have run and to identify which cylinder is showing abnormal behavior. This is a practical example of using manufacturer-specific scan data to pinpoint intermittent faults.
misfires
"And number three cylinder showed more misfires than the other three. Hmm. I wonder what would happen if I swapped number three with number one..."
A misfire is when one cylinder doesn’t burn the fuel correctly. That can make the engine feel shaky or “off,” even if the car doesn’t light up the check-engine light. Here, they use misfire information to find which cylinder is acting up.
Misfires are combustion events where a cylinder doesn’t ignite properly, which can cause rough running, hesitation, and sometimes intermittent drivability symptoms. The host observes that cylinder #3 has more misfires than the others, then uses swapping to confirm the fault moves with the ignition component. Misfire counts are a key clue when no warning lights or codes are present.
ignition coil
"Put a coil in it. Talk to the customer obviously, and you know, we put an ignition coil in it and it's fixed."
The ignition coil helps create the spark that lights the fuel in the engine. If it’s starting to fail, the engine may run rough or feel “off,” sometimes before the car throws a check-engine light.
An ignition coil is the part that converts the battery’s low voltage into the high voltage needed to fire the spark plugs. If it’s weak or failing, the engine can misfire even if no warning codes show up yet.
oil changes
"hey, ron changed the oil. And you know, sometimes it shakes a little of idle."
An oil change is regular maintenance that keeps the engine properly lubricated. Here, it’s used as a clue for when the car’s behavior changed.
Oil changes are routine maintenance that keep the engine lubricated and help prevent wear. In this segment, the speaker uses the timing of an oil change as a reference point for when the customer noticed the car started feeling different.
idle
"And you know, sometimes it shakes a little of idle. It just doesn't feel like it used to."
Idle refers to how the engine runs when the car is stopped and not accelerating. Changes in idle quality—like shaking or roughness—can be an early sign of ignition, fuel, or vacuum problems.
failing part without a fault code
"You leave that failing coil that hasn't set a fault because everybody who has no codes there can't be anything wrong with it, right, nonsense?"
Modern cars often store diagnostic trouble codes when emissions- or engine-related faults are detected, but not every early-stage failure triggers a code immediately. A weak ignition coil can cause drivability issues before the car logs anything, so relying only on codes can miss the problem.
catalytic converter
"How big of a misfire does it create? Does it damage the catalytic converter? Does it hurt the engine?"
The catalytic converter is the emissions device that cleans up exhaust. If the engine is misfiring, extra fuel can get into the exhaust and potentially overheat or damage it.
The catalytic converter reduces harmful exhaust emissions by converting them into less harmful gases. Misfires can send unburned fuel into the exhaust, which can overheat and damage the catalytic converter.
fine to failing to failed progression
"most cars, you know, they don't go from fine to broken, all right? They go from fine to failing to failed to broken."
A lot of car problems don’t happen suddenly. They usually start as small changes, then get worse, and finally stop working—so catching it early saves money.
The speaker describes how many vehicle problems evolve gradually: the car goes from normal (“fine”) to noticeable degradation (“failing”) to complete failure (“failed to broken”). This matters because early symptoms can be easier and cheaper to fix than waiting for total breakdown.
recognize the change (owner observation)
"Your job as the consumer, you as the vehicle owner. Your job isn't to diagnose it... Your job is to just recognize the change."
You don’t have to figure out the exact problem yourself. Just notice what feels different, and tell the mechanic—those clues help them find the real cause quicker.
The speaker emphasizes that owners should focus on noticing changes in behavior rather than trying to diagnose the exact cause. A mechanic can then use those observations to narrow down likely causes faster and avoid unnecessary parts swapping.
test drive as part of diagnosis
"the mechanic gets in the car for a short period of time, the driving around the block. Because we're driving oil changes around the block, right, That's part of the procedure"
The speaker describes a diagnostic approach that includes driving the car briefly (even “around the block”) to experience how it behaves under real conditions. This can reveal issues that don’t show up during a static inspection.
diagnostic without a code
"Can you diagnose without a code? You know? Can you use do you use live data?"
Sometimes the car doesn’t store a clear error code. A skilled mechanic can still figure out what’s wrong by looking at how the car behaves and doing smart tests.
The speaker is emphasizing that not every drivability or warning-light problem is captured by an OBD-II trouble code. A good shop should be able to diagnose using symptoms, inspection, and test results—not just plug in a scanner and guess.
live data
"Can you use do you use live data? What sort of scan tools do you have?"
Live data is like watching the car’s sensors in real time. Instead of guessing, the mechanic can see what the car is doing right now.
Live data refers to real-time sensor readings streamed from the car to a scan tool while the engine is running or while driving conditions change. It helps confirm whether a suspected component is actually behaving correctly at the moment the problem occurs.
scan tools
"What sort of scan tools do you have? Why are you trained in this particular line of cars?"
Scan tools are diagnostic devices used to read trouble codes, view live sensor data, and run certain tests on modern vehicles. The speaker is asking what tools the shop has, because tool capability affects how quickly and accurately they can diagnose.
shop taking the time vs cheapest repair
"Don't shop for the cheapest repair the cheapest shop. Shop for the right diagnosis, because sometimes the difference between a simple fix and an expensive fix is just the shop taking the time..."
Sometimes the “cheap” option ends up costing more because the problem wasn’t figured out correctly. Spending time diagnosing helps avoid buying the wrong parts.
The episode argues that the biggest cost difference between a simple fix and an expensive fix can be time spent diagnosing and communicating. A careful diagnosis reduces the chance of misdiagnosis, unnecessary parts, and repeat visits.
Toyota OEM part numbers
"...we changed the throttle visions censor and I got it from Toyota. They actually had one they sold me, but part numbers a little different."
They bought a replacement from Toyota, but it’s not exactly the same part number. Sometimes that means it’s meant for a slightly different setup, even if it looks similar. So they’re double-checking that it matches what the car needs.
They mention getting the replacement from Toyota and that the part numbers are slightly different. OEM part numbers can vary by application, revision, or production year, and “close” numbers may still have different calibration or connector/wiring behavior. That’s why they’re verifying electrical behavior after installation.
throttle position sensor
"...we changed the throttle visions censor and I got it from Toyota... The question I have... gives the figure of two point three k or less, and the reading I got is point zero one seven... Can you... rotate the switch as if it was the throttle shift, does the switch open?"
Your car uses a sensor to know how much you’re pressing the gas pedal. If that sensor is wrong, the computer may give the wrong fuel/air mix. The hosts are checking whether the sensor acts like a variable resistor (potentiometer) or just an on/off switch.
The throttle position sensor (TPS) tells the engine control unit how far the throttle is opened. That input affects fuel delivery and ignition timing, so a bad or misadjusted TPS can cause drivability issues. In the segment, they’re discussing resistance/reading targets and whether the sensor behaves like a switch vs a potentiometer.
resistance spec (kΩ)
"...it gives the figure of two point three k or less, and the reading I got is point zero one seven... supposed to be two point three k or less and you're less."
They’re checking the sensor with a multimeter and comparing the reading to the factory “allowed range.” If the resistance is way off, the sensor (or wiring) may not be working correctly. That’s how you avoid guessing and throwing parts at the problem.
They’re referencing a factory electrical specification for resistance (in kΩ) and comparing it to their measured value. For sensors like the TPS, resistance targets help confirm whether the sensor is within tolerance before reinstalling or replacing parts. Large deviations can indicate a faulty sensor, wiring issue, or incorrect test method.
Haynes Manual
"Well, I'm using Hayes Manual for nineteen eighty seven and ninety four, right, and then the respects they they say it's supposed to be two point three k or less and point zero one seven?"
A Haynes manual is a repair book that tells you how to test parts and what numbers to expect. Here, they’re using it to figure out whether their sensor readings make sense. It helps you avoid testing the wrong thing or using the wrong procedure.
Haynes Manuals are aftermarket service guides that provide wiring diagrams, test procedures, and specs for many vehicles. In this segment, the host uses the manual’s guidance for the model years to interpret the correct resistance expectations. Using a reputable manual helps ensure the tests are performed the right way.
wiring test (open circuit)
"...Can you... rotate the switch as if it was the throttle shift, does the switch open? Do those two wires show open?"
They’re checking the sensor’s wires with a meter while moving the throttle to see if the circuit opens or closes. If it doesn’t behave as expected, the sensor or wiring may be wrong. This helps narrow down the cause without guessing.
They’re describing a functional test: rotating the sensor/throttle and checking whether the relevant wires show an open circuit. This is a common diagnostic step to confirm whether a sensor behaves like a switch (open/closed) or produces a continuous resistance change. It also helps isolate wiring/connectors from the sensor itself.
potentiometer
"...Because this is supposed to be a potentiometer is it not? Or is this just a throttle switch?"
A potentiometer is basically a sensor that changes its electrical resistance gradually as the throttle moves. That lets the computer “read” intermediate positions. If it only behaves like an on/off switch, the car can’t tell exactly how much you’re opening the throttle.
A potentiometer is a variable resistor that changes resistance smoothly as the sensor’s position changes. Many throttle-related sensors use this principle so the ECU gets a continuous signal, not just “open/closed.” The discussion contrasts expected resistance values with whether the part is behaving like a true potentiometer.
throttle position censor
"If you plug the venin and go online to any Toyota dealer and plug that venom and look up a throttle position censor, do you come up with the same part number. [797.0s] I haven't done that. [798.7s] I think it's a I think the number is different, right, sold it to me as if it was for the ninety two."
The throttle position sensor is a small sensor that reports how much you’re pressing the gas pedal. The car uses that info to decide how much fuel to add. If the sensor is wrong or the part number doesn’t match your exact car, the car can run poorly.
A throttle position sensor (TPS) tells the engine control unit how far the throttle is opened. The ECU uses that input to calculate fuel and ignition timing, so an incorrect TPS reading can cause drivability issues like hesitation or poor idle. Comparing part numbers matters because the sensor’s calibration and connector/fitment can differ by model year.
venin
"If you plug the venin and go online to any Toyota dealer and plug that venom and look up a throttle position censor, do you come up with the same part number. [797.0s] I haven't done that. [798.7s] I think it's a I think the number is different, right, sold it to me as if it was for the ninety two."
A VIN is like your car’s fingerprint. Dealers use it to look up the exact correct parts for your specific car. That helps avoid buying a part that looks similar but doesn’t match your exact setup.
“VIN” (vehicle identification number) is a unique code used to identify the exact vehicle configuration. Using the VIN at a dealer parts catalog helps ensure you get the correct part number for your specific year, engine, and emissions setup. This is especially important when components were revised or superseded over time.
superseded that switch
"Right, So let's do that first, all right, number one, number two. If the number is right, Okay, keep in [811.5s] mind they superseded that switch, I would expect it to work the same. But you're also looking, when was that"
Sometimes the manufacturer updates a part and replaces the old one. The new part may still fit, but it can behave a little differently. So you want to confirm it’s the right replacement and that it works correctly on your car.
When a part is “superseded,” the manufacturer replaces it with an updated version. Even if the new part is meant to be compatible, the internal calibration, connector, or wiring behavior can change. That’s why a technician verifies operation and cross-checks part numbers rather than assuming the replacement will behave identically.
printed manuals vs updated information
"But you're also looking, when was that [817.0s] Haines manual printed? [820.4s] Well, right, it's probably quite a while ago. I guess [825.3s] when it was me, you know, in I guess eighty Well it says eighty seven to ninety four."
Repair manuals can get old. Over time, car makers update parts and change how problems should be diagnosed. If you use an old manual, you might follow steps that no longer match your car.
Service manuals become outdated as manufacturers issue revisions, running changes, and updated diagnostic procedures. A technician relying on a decades-old book may miss newer wiring diagrams, updated part numbers, or revised test specs. The practical takeaway is to cross-check with current dealer information or updated references when diagnosing.
twelve point drive
""I got a new set and it's a twelve point drive and I got a three square triple square set and it doesn't fit into the twelve point on the head bolt.""
That’s the shape of the tool tip that fits the bolt head. If the tool doesn’t match the bolt’s shape, you can strip the bolt or struggle to remove it.
A “twelve point drive” refers to a specific socket/bit geometry used to engage fasteners. The speaker is describing a mismatch between the head-bolt fastener shape and the tool set they have, which can make removal/installation difficult or risky.
head bolt
""...it doesn't fit into the twelve point on the head bolt.""
These are the bolts that hold the engine’s top (cylinder head) tightly to the bottom. They help keep the gasket sealed, so if they’re wrong or damaged, the seal can fail.
Head bolts clamp the cylinder head to the engine block and help maintain the sealing force needed for the head gasket. If bolts are stretched or reused incorrectly, it can contribute to gasket failure or poor sealing.
triple square (XZN) set
""...and I got a three square triple square set and it doesn't fit into the twelve point on the head bolt.""
This is a special socket shape used for certain bolts. If you use the wrong socket, it won’t seat properly and you can damage the bolt.
A triple-square (often called XZN) is a multi-point socket type used on certain European-style fasteners. The host is noting that the triple-square tool they have doesn’t fit the bolt they’re working on, implying the fastener type/tooling needs to match exactly.
head gasket
""Number one cylinder and it split the head gasket the metal in half where the head metal state to the head and the block gasket stayed for the block.""
The head gasket is like a tough seal that keeps the engine’s top and bottom from leaking. When it fails, the engine can start losing coolant or running rough because gases and fluids aren’t staying where they belong.
A head gasket is the seal between an engine’s cylinder head and the engine block. If it fails, combustion gases and/or coolant can leak, which can cause overheating, coolant loss, misfires, and sometimes oil contamination.
diagnosing related vs unrelated failures
""...could it be somehow related to the throttle position switch? No... I don't see it connection in there... if the trans fails next week, are you going to think that's related to the throw switch too?""
Sometimes two problems seem linked, but they might not be. Good diagnosis means checking what actually failed and not blaming the wrong part just because it was mentioned.
The host is separating symptoms that might seem connected (like a throttle position switch) from the actual failure cause (a head gasket splitting between cylinders). This is a key diagnostic skill: don’t assume one part caused another just because they’re both present in the story.
throttle position switch
""If the question is, could it be somehow related to the throttle position switch? No, I don't. I don't see it connection in there""
This is a sensor that tells the computer how much you’re pressing the gas pedal. If it’s wrong, the car can run poorly, but it usually wouldn’t directly cause a head gasket to fail.
A throttle position switch/sensor tells the engine control unit how far the throttle is opened. If it’s faulty, it can cause drivability issues, but the host is arguing it’s unlikely to be related to a head-gasket failure.
trans
""...if the trans fails next week, are you going to think that's related to the throw switch too?""
“Trans” means the transmission, which is what sends power from the engine to the wheels. The point here is that a new transmission problem might not be caused by whatever you were working on before.
“Trans” is shorthand for transmission. The host uses it as an example of how future failures can be mistakenly blamed on an unrelated earlier component.
aftermarket
"And what I was thinking of doing is get in an aftermarket and put it in well to be on the safe."
Aftermarket means a replacement part made by a different company than the one that built the car. Sometimes mechanics use aftermarket parts to test or replace a suspected bad component. Not all aftermarket parts are the same quality, so matching the right one matters.
An aftermarket part is made by a company other than the original manufacturer. In diagnostics, people sometimes suggest using an aftermarket sensor or switch to confirm whether the original part is faulty. Quality varies a lot, so it’s important to verify fitment and specs.
continuity
"Well, but keep in mind that's that's basically a switch at IDOL. They want to see continuity across it. Correct, Yeah, right, it should be perfect."
Continuity is a way to check if electricity can flow through a wire or switch. If the circuit is continuous, the meter shows it’s connected; if it’s not, the meter shows an open circuit. It helps you confirm whether a switch is actually working.
Continuity is an electrical test that checks whether current can pass through a circuit without an open connection. When a switch is tested for continuity, a “good” result typically means the contacts connect as expected. It’s a common way to verify whether an electrical component is functioning.
analysis paralysis
"Right, So don't go into analysis paralysis. Let me say it like that, all right, If the switch is working, verify the part number, leave it alone."
Analysis paralysis is when you keep digging and second-guessing instead of taking the next useful step. In car repair, that can lead to wasting time or replacing parts that aren’t actually the problem. The goal is to test what matters, confirm the basics, and then move forward.
“Analysis paralysis” refers to getting stuck overthinking diagnostics instead of making practical next checks. In automotive troubleshooting, it’s easy to chase tiny measurement differences without confirming whether they actually relate to the root cause. A structured approach—verify key data, confirm the part, then move on—prevents wasted time and unnecessary parts replacement.
coolant
"I'd be more thinking what's the coolant look like, agent mileage of the vehicle, do a little more research, Paul, call me back if you need more."
Coolant is the liquid that keeps the engine from overheating. If a head gasket fails, coolant can leak out or get contaminated. Checking the coolant level and condition is a key step in figuring out what’s going on.
Coolant is the fluid that absorbs heat from the engine and carries it to the radiator for dissipation. After a head gasket failure, coolant level and condition can change due to leaks or combustion gas intrusion. Checking coolant helps determine whether the cooling system is being affected by the suspected problem.
GMC Envoy
"I have a two thousand and two. I have a two thousand and two gmc envoy. I put new. Brakes on them."
A GMC Envoy is an SUV made by General Motors. Here, the caller has a 2002 Envoy and is troubleshooting a brake problem that’s showing up on one side.
The GMC Envoy is a mid-size SUV from General Motors. In this call, the owner is dealing with brake issues on a 2002 model, which helps frame the advice around older brake hardware and wear patterns.
calipers
"retracted the calipers with a sea clamp. One of the calipers is a bit sticky and the brakes are overheating on that side."
The caliper is the part that squeezes the brake pads against the rotor to slow the car down. If it doesn’t release properly, that wheel can keep braking and get hot.
Brake calipers clamp the brake pads against the rotor. If a caliper piston or slide mechanism is sticky, the brake can drag, causing overheating on that wheel.
brake hoses
"All right, So you know, have you ever done break hoses? No?"
Brake hoses carry brake fluid to the calipers. If a hose is old or damaged inside, it can stop the fluid from flowing back, so the brakes may stay partially on.
Brake hoses can deteriorate internally or swell, which can restrict fluid return. That restriction can prevent the caliper from fully releasing, leading to dragging brakes and heat buildup.
dirty brake fluid and crud behind the rubber seal
"What happens is the caliber comes out to a certain point, it builds up a layer of crud behind the rubber seal... if the fluid is any kind of dirty, you'll build up sediment."
Brake fluid can get dirty over time. If dirt builds up near the rubber seal inside the caliper, pushing the piston back can disturb it and make the caliper stick, so that side overheats.
When brake fluid is contaminated, sediment can build up behind the caliper piston’s rubber seal. Forcing the piston back can pull that crud into the seal area, which then makes the piston stickier and can cause uneven braking and overheating.
rubber seal of the piston
"And when you squeeze it back, you now take the rubber seal of the piston. It engages all that crud and it starts to get sticky and tight."
Inside the caliper, there’s a rubber seal that helps the piston move correctly. If that seal gets gunked up or affected, the piston can stick and the brake can drag.
The piston seal is the rubber component that helps keep brake fluid contained and allows the piston to move smoothly. If the seal gets contaminated or damaged, the piston can bind, leading to a caliper that doesn’t release properly.
four wheel disc brakes
"We used to rebuild them back in the day of the of the mid to late eighties Cadillacs with their four wheel disc brakes and rear parking breaks, and I did."
Instead of using drum brakes in the back, four-wheel disc brakes use brake rotors and calipers at all four wheels. That can make braking feel more consistent. But it also means the rear calipers need to be kept clean and working properly.
Four-wheel disc brakes mean all four corners use disc rotors and calipers instead of rear drums. This generally improves consistency and heat management, but it also means caliper/pad service is required at both the front and rear. The episode’s focus on rear caliper tolerances ties directly to this setup.
Advance Auto Parts
"Do you have any Advance Auto Parts nearby? ... I went right to my local Advance and picked up their their car Quest line of calibers."
The host is talking about Advance Auto Parts as a place to buy brake parts like calipers. He says the remanufactured parts he’s used have worked reliably for him. If you’re replacing brake parts, the store you buy from can matter.
Advance Auto Parts is discussed as a source for remanufactured brake calipers and related brake parts. The host claims their reman calipers and other components “flat out work,” and he recommends them based on long-term experience. This is a practical buying consideration for listeners shopping for brake parts.
car Quest line of calibers
"I went right to my local Advance and picked up their their car Quest line of calibers. And they work great."
He mentions the CarQuest brand line of calipers sold through Advance. He’s saying these replacement calipers have worked well for him over the years. It’s basically a recommendation for a specific parts line.
The transcript references Advance’s “CarQuest” line of calipers. CarQuest is a parts brand/line commonly associated with remanufactured components sold through Advance stores. The host’s point is that these calipers perform well in real-world installs.
remanufactured components
"One of the biggest problems facing this industry right now is some of the re manufactured components like calipers, starters, steering racks wherever Advance is getting them from, they just flat out work."
Remanufactured parts are used parts that get rebuilt and restored so they can work again. The host is saying that, in his experience, the reman parts he’s gotten through Advance have been dependable. That’s important when you’re trying to avoid repeat repairs.
Remanufactured components are rebuilt to function like new, typically by replacing worn internal parts and restoring tolerances. The host argues that some remanufactured brake and steering parts sourced through Advance “just flat out work.” This concept matters because reman parts can vary in quality depending on the supplier and rebuild process.
bleed the whole system
"I put two calibers onto two hoses, bleed the whole system. And you know how I'm going to tell you to bleed it right, You've been a long, long time listener."
Bleeding the brakes means getting trapped air out of the brake fluid lines. Air makes the pedal feel soft and can reduce braking effectiveness. The host describes a simple two-person method and says to keep going until the fluid looks clean.
Bleeding the brake system removes air from the hydraulic lines so the pedal feels firm and braking force transfers correctly. The host emphasizes a specific method: using a plastic cup and rubber hose, cycling the pedal while the bleeder is open/closed. He also notes that you should continue until clean fluid appears and you’ve done enough pedal strokes.
plastic cup and a rubber hose
"I'm going to tell you to go around it with a plastic cup and a rubber hose and bleed and flush the whole system clean."
Using a plastic cup and rubber hose on the bleeder is a common DIY/garage technique to control brake fluid and prevent air from re-entering the system. It also helps you visually confirm when dirty fluid/contaminants are being flushed out. In this episode, it’s part of the host’s step-by-step bleeding procedure.
crud coming out
"But you'll see the crud coming out when you do that first one. Do that first one until you get clean fluid at least ten to twelve strokes of the pedal."
“Crud” refers to contaminated brake fluid and debris that can accumulate in the hydraulic system. Seeing it during the first bleed indicates the system wasn’t clean and that flushing is necessary for proper hydraulic response. The host’s guidance to continue until clean fluid appears ties directly to avoiding lingering contamination.
master and then you'll be able to bleed the rest of them out
"Keep filling that master and then you'll be able to bleed the rest of them out that much faster. But that'll work all right, that'll just flat out work, all."
When you bleed brakes, you have to keep the brake fluid reservoir (master cylinder) from running low. If it runs low, air can get into the brake lines and you’ll have to bleed again.
This is describing a brake-bleeding workflow where you keep the master cylinder topped up while bleeding the rest of the hydraulic lines. Maintaining fluid level prevents air from being pulled into the system, which would undo the bleed and can cause a spongy pedal.
Bluetooth devices that can read manufacturer codes
"Hey, I often hear you talking about obed readers in that I use a couple of Bluetooth devices that can read manufacturer codes. They're inexpensive. It keeps history in the app on my phone."
These small Bluetooth gadgets plug into your car and let your phone read check-engine codes. They’re handy for quick info, but they may not show data as quickly or reliably as a real mechanic’s scanner.
These are OBD-II (On-Board Diagnostics) Bluetooth adapters that connect to a phone to read diagnostic trouble codes and live data. They can be useful for basic checks, but their data update rate and processing can lag compared with a dedicated scan tool.
data update rate vs diagnostic accuracy
"You'll see how slow the data update is... And that's my problem with phone readers. They're just slow because you're counting on the processing speed the of the phone... But if i want to diagnose something and be accurate with data..."
To diagnose a car, you need sensor data that updates quickly enough to see what’s really happening. If your reader is slow, you might miss the pattern that tells you what’s broken.
The core idea is that diagnostic accuracy depends on how quickly and reliably live data updates. Phone-based OBD readers can be limited by phone processing and data throughput, which can make fast-changing signals (like O2 sensor activity) harder to interpret.
o two censor
"Put two pieces of information, Put an o two censor and RPM up and watch how fast it updates. And that's my problem with phone readers."
An oxygen sensor tells the engine computer how much oxygen is in the exhaust. The computer uses that info to adjust fuel so the engine runs correctly and meets emissions rules.
This refers to the oxygen sensor (often called an O2 sensor). Oxygen sensors report how much oxygen is in the exhaust, which helps the engine control module adjust the air-fuel mixture; watching their behavior is key for diagnosing fuel and emissions issues.
fuel trim
"But if i want to diagnose something and be accurate with data, I'm looking at fuel trim, I'm looking at an O two censor change, I'm reading two censor switch rate."
Fuel trim is the computer’s “correction” to how much fuel the engine is getting. If it’s constantly adding or subtracting fuel, it can point to problems like air leaks or a fuel system issue.
Fuel trim is the ECU’s calculated adjustment to the fuel-air mixture based on sensor feedback. Monitoring fuel trim helps identify issues like vacuum leaks, weak fuel delivery, or incorrect sensor readings—especially when paired with oxygen sensor behavior.
two censor switch rate
"I'm looking at fuel trim, I'm looking at an O two censor change, I'm reading two censor switch rate. I want to plug in scan tool or at least a better grade of processor..."
The oxygen sensor should react quickly when the engine’s fuel mixture changes. If it changes slowly, it can mean the sensor (or the system around it) isn’t working right.
Oxygen sensor switch rate refers to how quickly the O2 sensor signal changes as the ECU cycles the mixture. A healthy sensor typically responds rapidly; slow or lazy switching can indicate a failing sensor or an exhaust/fuel control problem.
auto repair is not for the faint of heart or cheap of pocketbook
"Absolutely? So it's it's it's becoming you know what auto repair is not for the faint of heart or cheap of pocketbook."
They’re basically saying fixing cars can be stressful and expensive when you don’t know the real problem. Good diagnosis takes time and the right tools, not just guessing.
This is a general concept about the realities of troubleshooting: accurate diagnosis often takes time, specialized tools, and careful interpretation of live data. When you don’t know what’s broken, costs can rise because parts may be replaced without confirming the root cause.
CarPlay system
"The other cool thing I do with yeah, the other cool thing I do with those, though, is my CarPlay system. I have an OBD app on the screen."
CarPlay is the screen in your car that can show your phone’s apps. In this case, it’s being used to show car diagnostic info.
CarPlay is an in-car infotainment platform that mirrors a compatible phone’s interface to the vehicle’s screen. Here, it’s used as the display for an OBD app, letting the driver view diagnostic data.
OBD app
"The other cool thing I do with yeah, the other cool thing I do with those, though, is my CarPlay system. I have an OBD app on the screen."
An OBD app shows information from your car’s computer on your phone. It can display things like sensor readings and warning codes.
An OBD app is software (often on a phone/tablet) that works with an OBD adapter to display live engine and emissions data. In this segment, it’s used to show diagnostic information while driving.
PIDs
"I have an OBD app on the screen. I can read all the PIDs while I'm driving... the neat thing about OBD two. It can be a Toyota, a Honda, a BMW, or Mercedes... All the PIDs are the same."
PIDs are the “names” for specific data your car can report to a scanner. They let the scan tool pull out exact sensor readings.
PIDs (Parameter IDs) are standardized identifiers that tell a scan tool which specific sensor values to request—like oxygen sensor readings, coolant temperature, or fuel trim. The host notes that PIDs are largely consistent across brands, even if manufacturers label some items differently.
learning what normal looks like
"you're learning what normal looks like. You're learning what good looks like. So tell me what's good."
This is about getting familiar with what your car’s readings look like when everything is working right. Once you know the normal patterns, it’s easier to spot when something changes.
“Learning what normal looks like” means comparing live scan data to expected behavior so you can recognize when something is truly abnormal. This approach helps differentiate normal operating changes (like warm-up) from real faults.
BMW
"It can be a Toyota, a Honda, a BMW, or Mercedes a Ford. It doesn't matter. All the PIDs are the same."
BMW is mentioned to show that OBD-II isn’t limited to one brand. With the right scanner, you can still pull up comparable diagnostic data.
BMW is included in the list of manufacturers to show that OBD-II scan tools can read standardized PIDs across different brands. The host contrasts this with how manufacturers may label certain items differently.
Mercedes
"It can be a Toyota, a Honda, a BMW, or Mercedes a Ford. It doesn't matter. All the PIDs are the same."
Mercedes is mentioned as another example of a brand that supports OBD-II diagnostics. A scan tool can still access the same general kinds of sensor data.
Mercedes is mentioned as part of the broader point that OBD-II provides standardized diagnostic access across many automakers. The host notes that while PIDs are consistent, manufacturer-specific naming can vary.
Honda
"It can be a Toyota, a Honda, a BMW, or Mercedes a Ford. It doesn't matter. All the PIDs are the same."
Honda is mentioned alongside other brands to illustrate that OBD-II live data access works across many makes. The key point is that the underlying PID system is standardized.
Ford
"It can be a Toyota, a Honda, a BMW, or Mercedes a Ford. It doesn't matter. All the PIDs are the same."
Ford is mentioned to show that OBD-II scan tools work across different brands. You may see different labels, but the underlying diagnostic data is still there.
Ford is referenced in the context of comparing scan-tool data across makes. The host’s takeaway is that OBD-II PIDs are standardized, but the way fuel-related parameters are labeled can differ by manufacturer.
OBD two
"way it is, but by by by federal law, ob D two standardizes it. And that's the beauty of using OB two. OBD two diagnostics makes sense."
OBD-II is a computer system in your car that reports problems using standardized codes. A mechanic can plug in a scanner and see what the car is complaining about, which usually makes repairs faster and more accurate.
OBD-II (often said as “OBD two”) is the standardized onboard diagnostics system used on most modern cars. It lets scan tools read trouble codes and monitor emissions-related systems so technicians can pinpoint what’s wrong instead of guessing.
steering lock warning
"I was driving the Pissot from Delvern in Michigan, and right in the middle of the drive, all of a sudden a steering lock warning came on and since then I've taken it to two shops."
That warning usually means the car thinks the steering lock system isn’t working right. If it’s related to the immobilizer/lock mechanism, it can stop the car from starting or make the car act unsafe.
A “steering lock warning” typically indicates the car’s steering column lock system isn’t operating correctly. Many vehicles use an electronic lock that can prevent starting or cause a warning if the module, actuator, or key/immobilizer handshake fails.
program the module
"He couldn't fix it. He charged me at fifteen hundred dollars. He said he couldn't program the module."
Modern cars have computers that sometimes need to be set up correctly after repair or replacement. Programming ensures the new/updated computer “talks” to the rest of the car and recognizes the key.
“Programming the module” refers to updating or configuring a control unit (like a steering/immobilizer-related module) so it matches the vehicle and key. Some modules can’t be replaced or repaired without proper programming to enable correct communication and security authorization.
towed the car home
"So four thousand dollars later, I towed the car home and it's sitting in my garage and I need I need to fix it."
If the car can’t be driven safely or won’t operate normally, it has to be towed. That usually means the problem is serious enough that driving it could make things worse.
Towing is often necessary when a steering lock/immobilizer or other safety system fails in a way that prevents normal operation. It’s also a sign the issue may be more than a simple sensor fault and could require module-level diagnosis.
electronic steering lock
"So these have a problem with the electronic steering lock. Where the electronic steering lock is failing."
This is a theft-prevention system that locks the steering. If it breaks, the car can act like it’s locked up or won’t start correctly.
An electronic steering lock is an immobilizer-related mechanism that locks the steering column to prevent theft. When it fails, the car may not start or may feel like the steering is locked even when you’re trying to drive.
open campaign
"did they check the vein to see if there's any open campaigns on this car? Because there was it There was a campaign. It almost became a recall for this car"
An open campaign is like a manufacturer “fix program” that might apply to your exact car. It’s worth checking because the repair could be covered or the correct procedure is already defined by the maker.
An open campaign is an active manufacturer service action (often safety-related) that may apply to a specific VIN. Checking for open campaigns helps you confirm whether the fix is covered or required, rather than guessing at repairs.
VIN
"Can they run the vin and tell you if there is an open campaign."
VIN is your car’s unique ID number. Service departments use it to see what recalls or special repair programs apply to your exact car.
VIN stands for Vehicle Identification Number, a unique 17-character code assigned to each car. Dealers use the VIN to look up recalls, service campaigns, and the exact parts/software that apply to that specific vehicle.
Volkswagen
"Right, do you have a local Volkswagen dealer. Nearby? Not too far."
Volkswagen uses proprietary systems for certain modules, including steering-related control components. In cases like an electronic steering lock failure, the dealer may need manufacturer-specific tools to diagnose and program the module correctly.
manufacturer tool
"I am well aware that the only tool that is able to program that module is the manufacturer tool."
A manufacturer tool is the special computer equipment the dealer uses. Some car modules can’t be fully diagnosed or programmed with generic scanners.
A manufacturer tool is the official diagnostic/programming equipment used by the automaker or its dealer network. Some modules require secure programming that only works with the manufacturer’s authorized software and hardware.
proprietary
"That is proprietary to Volkswagen, and they've kept it that way."
Proprietary means the system is “locked down” by the manufacturer. That can prevent regular aftermarket scanners from working, so you may need the dealer.
When a system is described as proprietary, it means the manufacturer controls the communication and programming methods. That can limit third-party scan tools from talking to the module, making dealer diagnostics and programming necessary.
spinning your wheels
"Okay, because if they can't talk to and program the module, then you're spinning your wheels."
It means you keep trying things that don’t actually move the repair forward. If the shop can’t access the right tools for that module, you can waste time and money.
“Spinning your wheels” here means investing time and money into diagnostics or parts without being able to complete the necessary programming step. If the shop can’t communicate with or program the module, the repair path may stall.
module required gear replacement
"[1824.8s] Oh Man, I don't know, okay, because I do recall that there was a problem with the module in the sense of that the module required gear replacement and the first design rack was no longer available..."
The speaker is describing a situation where a computer-related problem seemed to lead to replacing a gear. Sometimes the real issue is electronic or software-related, and replacing parts can be a waste if you don’t confirm the cause first.
The transcript suggests a module-related issue that led to a gear replacement requirement. In many vehicles, electronic control problems can cause drivability or shifting faults that may be mistaken for mechanical failures unless properly diagnosed.
rack
"[1824.8s] ...the module required gear replacement and the first design rack was no longer available, and then they wanted you to. [1840.4s] Use a second design rack..."
A “rack” is a specific part used in some vehicle systems. If that exact version isn’t available anymore, the shop may have to use a different design, which can complicate repairs.
“Rack” here appears to refer to a specific design/part that was no longer available, likely tied to a vehicle system that uses a rack-and-pinion or similar component. When a particular design is discontinued, repairs can become more complex due to compatibility and sourcing.
program the control module
"[1862.2s] first question, here's my Then can you tell me if there's any open campaigns on this vehicle? Second question, right, [1870.0s] can you do you have the ability to program the control module all right and speak to it?"
Programming is updating the car’s computer instructions. Mechanics do it so the new or repaired parts work correctly with the car’s systems.
Programming (or reprogramming) updates the control module’s software so it can communicate correctly with the rest of the vehicle and apply the right calibration. This is often required after repairs, part replacements, or when a module has been updated by the manufacturer.
Volkswagon
"[1879.2s] If I need a new control module, is it still available from Volkswagon."
This is the car brand the speaker is asking about for parts and computer updates. If a module isn’t available, repairs can get delayed or become more expensive.
Volkswagen (spelled “Volkswagon” in the transcript) is the automaker being referenced for parts availability and module sourcing. Dealer parts and software support often depend on the brand’s systems and current inventory.
diagnostic time
"[1886.4s] do they see the repair that was made or the repair attempt that was made to the car out in Ohio, And for the for the record, kiddo, I can't imagine being in a situation where I've got to charge somebody thirty five hundred dollars, hand them back their car and tell them it's still broken. [1903.2s] To me, that's the fault of the repair shop. They should have said, Hey, Jay, [1905.1s] we're going to spend two hours at diagnostic time."
Diagnostic time is the time a shop spends figuring out what’s really wrong. It’s usually cheaper than guessing and paying for repairs that still leave the car broken.
Diagnostic time is the paid labor spent identifying the root cause of a problem before parts are replaced. The speaker argues that spending time diagnosing can prevent wasting money on repairs that don’t actually fix the underlying issue.
dealer vs independent shop competence
"[1918.2s] I was really disappointed because I thought that taking it to the dealer would solve the issue. [1924.4s] Right well, I don't think that. [1926.4s] I did not feel that they were confident."
They’re talking about how it doesn’t automatically work out just because you went to a dealer. What matters is whether the shop diagnoses the problem properly and communicates clearly.
The speaker discusses expectations when taking a car to a dealer versus other repair shops, emphasizing that confidence and thorough diagnosis matter more than the shop’s brand name. The point is to choose a competent shop and ask the right diagnostic questions.
diagnosis vs repair
"You've got to ask the right questions, and some of those questions are clearly, are you going to diagnose my problem? What will the charge be? ... That's not a diagnosis. A diagnosis is you know, to open the door... Why doesn't it open? Well, the hinges are stuck. Okay, that's a diagnosis."
A diagnosis is figuring out what’s actually causing the problem. A repair is the work done to fix it. If a shop charges a big amount but never truly finds the cause, that’s not a real diagnosis.
In this segment, the host draws a line between “diagnosis” (figuring out why something is wrong) and “repair” (fixing it). A proper diagnosis should identify the cause and lead to a fix, not just justify a bill after parts get swapped without solving the root issue.
intermittent electronic failures
"I've just seen far too many modules be intermittent that nobody's going to solve it. You just need a new fresh piece that's electronics."
Intermittent problems are the ones that come and go. They’re hard for mechanics to catch because the car may work fine when it’s being tested. That can lead to expensive trial-and-error if the root cause isn’t found.
The segment emphasizes that intermittent module/electronics problems are difficult to reproduce and diagnose. Because the fault may not show up consistently, shops can end up guessing, swapping parts, or charging for work without achieving a lasting fix.
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