Plug-and-Play Horsepower
About this episode
Ford’s crate-engine push takes center stage, with Kevin Byrd and Mike Goodwin debating why “plug-and-play” horsepower has eclipsed the old rite of building everything from scratch. They compare modern Ford Performance “heritage” pushrod engines—hot-tested, warranty-backed, and built with forged internals—to the pitfalls Kevin faced on his first DIY build. The conversation ramps into big numbers: the naturally aspirated MegaZilla 7.3 makes 612 hp, while a supercharged “Megazilla 2.0” targets 1,000–1,200 hp (and possibly more). They also cover curated Coyote power modules, OE-level calibration, and why warrantiable reliability matters as much as dyno sheets.
Ford
"It's all about Ford. Yeah, the big blue-o was on the centerpiece for today's discussion. And it's all things that Ford is doing right."
Ford is the car company they’re talking about here. The hosts are about to discuss what Ford is doing right and why they’re excited about it.
Ford is the automotive brand being discussed as the main focus of this segment. The hosts are framing the conversation around what Ford is doing well and setting up a broader discussion of the company’s products and strategy.
powertrain
"You know, 23, four years at Ford, a lot of the cats pretty darn well over, especially in that powertrain group. And man, today is one of my favorite topics in the whole wide universe."
The powertrain is basically the part of the car that turns fuel or electricity into motion. It includes the engine and the parts that send power to the wheels.
Powertrain refers to the parts of a vehicle that make it move, typically the engine, transmission, driveshaft, and related hardware. In this context, the hosts are referring to Ford’s powertrain group, which handles how the company develops and tunes its engines and drivetrains.
crate engines
"And man, today is one of my favorite topics in the whole wide universe. Well, crate engines, baby. Yeah. Engines."
A crate engine is a ready-made engine you can buy and put into a car. People use them when they want more power or need to replace a worn-out engine.
Crate engines are complete engines sold as ready-to-install units, usually in a crate or shipping box. They’re popular for swaps, restorations, and performance builds because they can save time versus rebuilding an engine from scratch.
plug-and-play
"And many of them come in a crate that you can order with all kinds of do-dads and plugs and plays and whatnot. But yeah, I'm excited to dive into this."
It means something is made to fit and work easily. You don’t have to do a lot of custom work to make it function.
Plug-and-play means a component is designed to connect and work with minimal extra fabrication or custom wiring. In automotive use, it suggests the engine or kit is meant to be easy to install and integrate.
OEs
"Because if we go back in time, there really wasn't a lot of this crate engine kind of business, whether it's from the OEs or you name it. You had your local engine shop, and you could have them build an engine."
This is shorthand for the companies that make parts for car makers. Here, they mean factory-built engines or parts you can buy ready to install.
"OEs" means original equipment manufacturers: the companies that build factory-spec parts or complete engines for automakers. In this context, they’re talking about how crate engines can come from the OEM side rather than only from small engine shops.
rite of passage
"But the thing to do was to build your own. That seemed to be the right thing. That was kind of a rite of passage. Yeah."
It’s something people think you should do to prove you’ve really learned a hobby. In this case, they mean building an engine yourself was seen as a big milestone.
A rite of passage is a milestone people see as a meaningful step into a hobby or skill level. Here, building your own engine is being described as something enthusiasts used to consider part of becoming a real car person.
camshafts
"I used to not put the short box together. I used to put heads, camshafts, and all the stuff in the mobile part engines. But I would have a machine shop do the low-rin."
This is a part inside the engine that helps control how the valves work. Changing it can make the engine behave differently and often change how much power it makes.
Camshafts control when the engine’s valves open and close. They’re a key tuning part because changing cam profile can significantly alter power delivery and engine character.
low-rin
"But I would have a machine shop do the low-rin. Because I just thought it didn't have the knowledge."
This sounds like a misheard phrase about the bottom part of the engine. They mean the parts deep inside the engine that need careful measuring and assembly.
This appears to be a transcription error for "lower end" or possibly "bottom end," referring to the lower portion of the engine such as the crankshaft, rods, and bearings. The speaker is saying they left the more precise internal engine work to a machine shop.
hot rods
"I've got probably six or seven of my engines that are running in my hot rods right now that are still running from builds over the last, let's say, five to seven years."
A hot rod is a car that’s been heavily modified, usually to go faster or look cooler. It’s often an older car with upgraded parts.
Hot rods are modified cars, usually older American vehicles, built for performance and style rather than original factory correctness. In this context, the speaker is talking about engines installed in custom-built cars.
builds
"I've got probably six or seven of my engines that are running in my hot rods right now that are still running from builds over the last, let's say, five to seven years. The first one, actually, the first engine is still running."
A build is a project car or engine that someone has put together and modified. It usually means a lot of custom work.
In car culture, a 'build' is a vehicle or engine project that has been assembled, modified, or restored over time. The speaker is referring to engines he built years earlier that are still in use.
Dodge Road Runner
"...ng. God, it's got to be almost a decade now in my road runner. A 500 cubic inch big block was the first engine"
The Dodge Road Runner is a car made by Dodge. It is a sporty car that people often remember for its powerful engine and classic muscle-car style.
The Dodge Road Runner is a performance-oriented muscle car name used by Dodge, best known for its classic late-1960s and 1970s versions. Here it is being discussed in the context of a big-block engine swap or build, which fits its reputation as a car people modify for power.
Plymouth Road Runner
"The first one, actually, the first engine is still running. God, it's got to be almost a decade now in my road runner. A 500 cubic inch big block was the first engine I built completely by myself in my own shop."
The Plymouth Road Runner was a sporty old American car made for speed. The speaker is saying one of his engines has been in his Road Runner for years.
The Plymouth Road Runner was a muscle car sold by Plymouth, known for its lightweight, performance-focused setup. Here it’s mentioned as one of the speaker’s cars with a long-running custom engine.
500 cubic inch big block
"God, it's got to be almost a decade now in my road runner. A 500 cubic inch big block was the first engine I built completely by myself in my own shop. Everything on my own."
This is a very large engine. Bigger engines like this are often used in muscle cars because they can make a lot of power.
A 500 cubic inch big block refers to a very large-displacement V8 engine, with 'big block' describing the engine family and '500 cubic inch' describing its size. Larger displacement generally means more potential torque and horsepower in a performance build.
bang for buck
"Buying that thing up for the first time in your shop or whatever, but from a bang for buck, from a quality, from a warranty, from all these things, like, man, it's hard to beat, even price point, right?"
It means getting the most for your money. They’re saying some engine packages give you a lot of performance without costing as much as doing everything yourself.
This is shorthand for how much performance, quality, or value you get for the money. In this context, the speakers are saying crate-engine packages can be a strong value compared with building an engine from scratch.
piston rings
"I don't have a dyno. I'm not running parts over and over and trial in this set of rings and trial in this piston and whatever else. Getting this thing right on the edge."
These are small metal rings on a piston that help the engine seal properly. They keep compression in and oil where it belongs.
Piston rings seal the gap between the piston and cylinder wall, helping maintain compression and control oil consumption. The speaker is talking about testing different ring setups during engine development.
Chrysler 440
"Yeah, man. I think the only saving grace on that nowadays is, so with Chrysler, you take a 440, a stock 440, and they have Stoker kits nowadays that you can make him 493 cubic inches"
This is a big V8 engine from Chrysler. The speakers are talking about making it bigger so it can make more power.
The Chrysler 440 is a large-displacement V8 engine associated with Chrysler’s big-block performance era. In this segment, it’s the base engine being enlarged with a stroker kit to increase cubic inches.
stroker kits
"with Chrysler, you take a 440, a stock 440, and they have Stoker kits nowadays that you can make him 493 cubic inches"
It’s a kit that makes an engine bigger inside so it can make more power. The extra size usually helps the engine produce more torque.
Stroker kits are engine upgrade packages that increase crankshaft stroke, which raises displacement and can increase torque and power. Here they’re being used to turn a stock Chrysler 440 into a larger 493-cubic-inch engine.
cubic inches
"they have Stoker kits nowadays that you can make him 493 cubic inches"
It’s a way to measure how big an engine is. Bigger engines often make more power, especially low-end torque.
Cubic inches is a displacement measurement for engine size, especially common in American V8 discussions. A larger number generally means a larger engine that can potentially make more torque and power.
542 kit
"And they got a 542 kit. You could find a little bit of machine work. And that's been my combo."
It means parts that make the engine bigger and stronger. Builders use kits like this to get more power from an engine.
A 542 kit refers to an engine build package that increases displacement to about 542 cubic inches, usually through a combination of stroker crank and overbore parts. In this context, it’s part of the recipe for making a large-displacement performance engine.
machine work
"You could find a little bit of machine work. And that's been my combo. If you find the right combo, meaning the right hydraulic"
This is shop work done with special tools to make engine parts fit better. It’s a normal part of rebuilding or upgrading an engine.
Machine work means precision machining done to engine parts or the engine block, such as boring, honing, decking, or balancing. It’s often required during a performance rebuild to make parts fit and seal correctly.
hydraulic camshaft
"If you find the right combo, meaning the right hydraulic camshaft, road camshaft, the right pistons, you know what head gasket or the thickness"
This is a part that helps control when the engine’s valves open and close. A hydraulic version is usually easier to live with because it needs less adjustment.
A hydraulic camshaft uses hydraulic lifters that automatically maintain valve lash, which makes them quieter and lower-maintenance than many solid-lifter setups. In performance engines, cam choice strongly affects power delivery and drivability.
head gasket
"you know what head gasket or the thickness you need to run for the compression in your area. Here, I'm at altitude, so it's a little bit different."
This is the seal between the engine block and the cylinder head. It helps keep the engine sealed up and can also affect how strong the engine feels.
A head gasket seals the joint between the cylinder head and engine block, keeping compression in and fluids separated. Its thickness can affect compression ratio and is part of tuning a build for a specific application or altitude.
altitude
"Here, I'm at altitude, so it's a little bit different. There's factors you got to weigh in. You know the recipe for building a wicked combination."
Higher elevation means thinner air, and engines behave a little differently there. That can change how you tune the engine.
Altitude matters because thinner air changes how an engine breathes and how much compression and timing it can tolerate. High-altitude tuning often requires different choices than sea-level tuning.
recipe for building a wicked combination
"You know the recipe for building a wicked combination. And that's where I've fortunately found out. I've got the right cam, piston, rods, heads."
It means putting the right parts together so the engine works really well. In car building, the whole setup matters more than any single part.
This is a hot-rodding concept meaning the specific mix of parts and tuning choices that work well together in a performance engine build. It emphasizes that power comes from matching components, not just buying one expensive part.
Jasper
"remember when you used to get like a, you know, somebody would think a Jasper engine was a crate engine. You know, like, oh, I got that."
Jasper is a company that sells replacement engines. The speaker is saying some people used to think any ready-to-install engine was a Jasper engine.
Jasper is a remanufactured-engine company known for replacement engines and transmissions. In this context, it’s being used as an example of a brand people might mistake for a crate engine source.
ZZ-4
""What was it? The ZZ-4, small production of the, you know, like, 325 horsepower or whatever it was, you know. Right, right. But now they do it.""
This is a pre-built engine you can buy and drop into a car instead of building one from scratch. The ZZ-4 is a Chevrolet small-block V8 that was popular because it made decent power without a lot of hassle.
The ZZ-4 is a Chevrolet Performance crate engine package, known for being a ready-to-install small-block V8 with around 325 horsepower. It’s a specific example of the kind of plug-and-play power the hosts are discussing.
trial and error
"Because there was a few trial and error things. When I say trial and error, it's mostly error. That I went through."
It means trying something, seeing what goes wrong, and then fixing it. In car projects, people often have to learn by doing because not every part combination works the first time.
This refers to a process of testing ideas, seeing what fails, and then adjusting the build based on what you learned. In engine building, it often means parts combinations or assembly steps that only work after a few mistakes and revisions.
intakes
"We, when you go from, like, slap the intakes, the camshafts, the heads, and then just taking a short block and assembling everything and putting it in."
These are the parts that let air into the engine. Car people swap them to help the engine breathe better and sometimes make more power.
Intakes are the parts that route air into the engine, and changing them can affect airflow and power. In performance builds, intake choice is often part of a larger combination with camshafts and cylinder heads.
short block
"...the heads, and then just taking a short block and assembling everything and putting it in. So what was your first, you know, buy yourself on your own engine build?"
It's the main bottom section of an engine without the top parts attached yet. People start with one when they want to build a custom engine from the ground up.
A short block is the lower half of an engine assembly, usually including the block, crankshaft, pistons, and connecting rods but not the cylinder heads. Builders use it as a foundation and then add the rest of the engine components on top.
engine build
"So what was your first, you know, buy yourself on your own engine build? You know what, dude? For whatever reason, maybe I was just completely foolish or over brave, you know?"
It means putting an engine together, often with upgraded parts. Car enthusiasts do this when they want more power or a different setup than the factory version.
An engine build is the process of assembling or modifying an engine with chosen parts rather than leaving it stock. It can range from a mild refresh to a full performance combination with upgraded internals and top-end components.
Chevrolet Camaro
"But, man, I got my first car going into turn 16. So at 16, I had my first third gen Camaro came with a six cylinder. So I was completely disappointed."
This is a sporty Chevrolet coupe. The speaker had an older Camaro and wanted to make it faster because it came with a smaller engine.
The Chevrolet Camaro is a classic American pony car, and the speaker is referring to a third-generation example from the 1980s. He mentions it came with a six-cylinder, which explains why he wanted to swap in more performance.
six cylinder
"So at 16, I had my first third gen Camaro came with a six cylinder. So I was completely disappointed. So immediately I was on the path of, how do I turn this thing into a speed demon?"
It means the car had an engine with six cylinders. He wanted something stronger, so the original engine felt underwhelming to him.
A six-cylinder engine has six combustion cylinders, and in this context it’s being contrasted with a more powerful V8-style swap. The speaker is disappointed because the car came with a less exciting factory engine for his goals.
speed demon
"So immediately I was on the path of, how do I turn this thing into a speed demon? So it was probably, I had a 318 in my 71 Dodge Charger when I first got it."
It’s just a fun way to say something is really fast. The speaker wanted to make his car much quicker than it was from the factory.
A speed demon is slang for a very fast car or a build aimed at maximum acceleration and performance. Here it describes the goal of turning the Camaro into a much quicker machine.
318
"So it was probably, I had a 318 in my 71 Dodge Charger when I first got it. And with the help of my dad, you know, we were doing a big block 440 in a matter of a month."
It’s the size of the engine that came in the car from the factory. The 318 was smaller than the bigger engine the speaker wanted later.
The 318 is a Chrysler small-block V8, commonly found in Dodge and Plymouth cars of the era. In this context it’s the original engine in the Charger before the swap to a larger 440.
Dodge Charger
"So it was probably, I had a 318 in my 71 Dodge Charger when I first got it. And with the help of my dad, you know, we were doing a big block 440 in a matter of a month."
This is a classic Dodge muscle car. The speaker had a 1971 Charger and later upgraded it to a bigger engine.
The Dodge Charger is an iconic American muscle car, and the speaker specifically mentions a 1971 example. He says it originally had a 318, which is a common small-block V8 in that era.
big block 440
"And with the help of my dad, you know, we were doing a big block 440 in a matter of a month."
This is a much bigger, stronger engine than the one the car started with. People use a 440 when they want a classic muscle car to feel a lot faster.
The 440 is a large-displacement Chrysler big-block V8, famous for strong torque and muscle-car performance. Swapping from a 318 to a 440 is a major jump in power and character.
distributor
""...learning how to rebuild the distributor, rebuild the carburetor, those kind of things, and somehow gaining enough confidence that I'm just going to build my own motor.""
It’s the part in older cars that helps send spark to the engine’s cylinders. If it wears out, the engine can run badly or not start.
The distributor is part of an older ignition system that routes spark to each cylinder in the correct firing order. Rebuilding one usually means replacing wear items and restoring proper timing and spark delivery.
motor
""...that I'm just going to build my own motor. So I got the how to build a small black Chevy, all the smokey unit books...""
They’re just talking about the engine. Car people often say motor when they mean the thing that makes the car go.
Motor is casual slang here for the engine they’re building. In car culture, people often use it interchangeably with engine, especially when talking about a performance build.
small block Chevy
""So I got the how to build a small black Chevy, all the smokey unit books, you know, book book book, because I didn't have a car dad. So it was just young kid, punk out in the garage...""
This is a famous Chevrolet V8 engine family that people love to modify. It’s popular because there are lots of parts for it and it’s relatively easy to work on.
A small-block Chevy is the classic family of compact V8 engines from Chevrolet. It’s one of the most popular engine platforms ever for hot rodding because of its huge aftermarket support, simple architecture, and wide range of parts availability.
Smokey Yunick
""So I got the how to build a small black Chevy, all the smokey unit books, you know, book book book, because I didn't have a car dad.""
He was a famous race and engine guy who wrote influential books about building and tuning engines. Car people still talk about his ideas a lot.
Smokey Yunick was a legendary American engine builder, racer, and hot-rod innovator known for clever performance tricks and technical know-how. His books are still referenced by enthusiasts learning engine building and racing preparation.
hot rod magazines
""...young kid, punk out in the garage, you know, handful of tools and a bunch of books and hot rod magazines. And I'm like, I'm doing this, you know, like,""
These were magazines for people who like modifying cars. Before the internet, they were a big way to learn how to build and tune stuff.
Hot rod magazines were a major source of technical advice, build inspiration, and parts knowledge before the internet. Enthusiasts used them to learn how to modify engines and cars.
four-bolt main
""I literally, you know, I found myself a small black Chevy, you know, four bolt main. I did all the research and I got myself a steel crank.""
It means the engine has extra bolts holding the crankshaft bearings in place. Builders like that because it can be stronger for hard use.
A four-bolt main refers to an engine block with four bolts securing each main bearing cap instead of two. It’s often associated with stronger bottom-end support in high-performance or high-rpm builds.
machine shop
""And I found a local machine shop to do all my machining. But, you know, for me, I didn't have all the tool tools.""
It’s a place that uses special tools to make engine parts fit and work correctly. People bring engine parts there when they need precise work done.
A machine shop is a specialized shop that performs precision engine work like boring, honing, resurfacing, and balancing. Builders rely on it when they don’t have the equipment to do exact internal engine machining themselves.
plastic gauge
""So, you know, I did the, I don't know, was it good enough? I did all the plastic gauge, right? So I plastic gauge everything, went through as many of the checks as I could, right?""
It’s a simple tool used to check how much space is between engine parts. Builders use it to make sure the engine is assembled with the right fit.
Plastigage is a soft measuring material used to check bearing clearances during engine assembly. You place it between parts, torque them down, and measure how much it squashes to see if the clearance is correct.
building the small block
""Building the small block and sure enough,""
They mean putting the engine together from parts and making sure everything fits right. It’s the whole project of rebuilding the motor.
Building the small block refers to assembling and preparing the engine from parts, often including machining, measuring clearances, and selecting performance components. In this context it’s the whole hands-on engine build process rather than a single part.
400 horsepower
"man, if I let the thing up, it was so bad. So it was, you know, in that 400 horse power, small block range, big cam in it, nasty"
Horsepower is a way to describe how much power an engine makes. A 400-horsepower engine is pretty quick and usually built for performance.
Horsepower is a measure of engine output, and 400 horsepower suggests a fairly strong performance build. In this context, it helps explain the power level of the engine they were talking about.
oil pressure
"and about 300 miles in, I'm watching the oil pressure just, you know, go to zero. And I'm like, oh no."
Oil pressure tells you whether the engine is getting enough oil to protect its parts. If it drops to zero, the engine can be in big trouble very fast.
Oil pressure is the force that pushes oil through the engine to lubricate moving parts. A drop to zero is a serious warning sign because it can quickly lead to engine damage.
oil pump
"like, oh, it's your oil pump or this. So, you know, did the whole like swap an oil pump in the car, like lift the motor up just to get the oil path and didn't make a difference."
The oil pump is what moves oil around inside the engine. If it fails, the engine may not get enough lubrication and can be damaged quickly.
The oil pump circulates oil through the engine to keep bearings and other parts lubricated. They suspected it first because a failed pump is a common cause of low oil pressure, but replacing it didn’t solve the issue.
oil pan
"just to get the oil path and didn't make a difference. That's the all those shavings in the bottom of the pan. So my first engine build was a massive,"
The oil pan is the container under the engine that holds the oil. If you find metal bits in it, that usually means something inside the engine is wearing out or breaking.
The oil pan is the reservoir at the bottom of the engine where oil collects before being pumped back through the motor. Finding shavings in the pan usually means internal engine wear or damage.
crank pins
"So it kind of spawned me in one direction. But yeah, huge learning curve. So it turns out machine shop, when they machine the crank pins, they were out of round."
Crank pins are part of the crankshaft that the rods spin on. If they aren’t perfectly round, the engine can wear out fast or lose oil pressure.
Crank pins are the journal surfaces on the crankshaft where connecting rods ride. If they’re out of round, the crankshaft can’t maintain proper bearing clearance, which can cause low oil pressure and engine failure.
bearings
"but you know, kid with no dollars having to replace all the gaskets and the bearings. But you know, learning curve, learning curve."
Bearings are smooth inserts that let engine parts spin without grinding themselves apart. If they wear out or don't fit right, the engine can get noisy or fail badly.
Engine bearings support rotating parts like the crankshaft and rods while allowing them to spin with minimal friction. If clearances are wrong or the parts are worn, bearing failure can quickly destroy an engine.
gaskets
"but you know, kid with no dollars having to replace all the gaskets and the bearings. But you know, learning curve, learning curve."
Gaskets are the thin seals that keep fluids and pressure from leaking out of an engine. When an engine is taken apart, many of these seals have to be replaced.
Gaskets are sealing materials placed between engine parts to prevent oil, coolant, or combustion gases from leaking. Replacing them is a normal part of engine repair or rebuild work.
pushrod small block
"Big Ford has not built a pushrod small block since what, 2000, right? It went away in the Explorer. We build all those now, those heritage, we like to call them the heritage pushrod engines"
This is an older style of V8 engine design. Instead of using a more modern setup, it uses pushrods inside the engine to open and close the valves.
A pushrod small-block is a traditional V8 engine design that uses a cam-in-block valvetrain and pushrods to actuate the valves. In Ford context, this refers to the classic-style V8 architecture that Ford Performance continues to build as a heritage engine.
Ford Explorer
"Big Ford has not built a pushrod small block since what, 2000, right? It went away in the Explorer. We build all those now, those heritage, we like to call them the heritage pushrod engines"
The Ford Explorer is a popular SUV from Ford. They’re mentioning it because Ford stopped using that older engine style in it around 2000.
The Ford Explorer is mentioned as the vehicle where Ford's pushrod small-block engine era ended around 2000. It's used here as historical context for Ford's engine lineup.
heritage pushrod engines
"We build all those now, those heritage, we like to call them the heritage pushrod engines and they're better than ever. Every engine is internally balanced."
This means Ford is making old-school style engines again, but with newer parts and better manufacturing. They’re basically modern versions of a classic Ford V8.
This is Ford Performance's label for its classic-style pushrod V8s built today using modern parts and processes. The term signals that these engines are meant to preserve older Ford performance architecture while improving quality and durability.
internally balanced
"Every engine is internally balanced. It uses all top quality components, right? Forge pistons, coated, forge crank, forge rods,"
This means the engine’s moving parts are balanced in a way that helps it run smoother. It’s a sign the engine was built carefully.
An internally balanced engine has its rotating assembly balanced using components inside the engine rather than relying on external counterweights. This can improve smoothness and is often a sign of a carefully engineered performance engine.
forged crank
"It uses all top quality components, right? Forge pistons, coated, forge crank, forge rods, all new blocks, all new components."
This is the main spinning shaft inside the engine, and it’s made extra strong. A forged one is usually better for performance and durability.
A forged crank refers to a forged crankshaft, which is the engine's main rotating shaft. Forging generally improves strength and fatigue resistance, making it a desirable performance-engine component.
forged rods
"It uses all top quality components, right? Forge pistons, coated, forge crank, forge rods, all new blocks, all new components."
These are strong metal parts inside the engine that connect the pistons to the crankshaft. They’re used when the engine needs to be tougher.
Forged rods are forged connecting rods, the parts that connect the pistons to the crankshaft. In a performance engine, forged rods are used for added strength under high load and high RPM.
forged pistons
"It uses all top quality components, right? Forge pistons, coated, forge crank, forge rods, all new blocks, all new components."
These are stronger engine pistons made in a tougher way than basic ones. People use them when they want an engine that can handle more abuse.
Forged pistons are pistons made by compressing metal under high pressure, which generally makes them stronger than cast pistons. They’re commonly used in performance engines because they tolerate heat and stress better.
hot tested
"Everything is hot tested before it leaves the assembler. So you know you're getting a quality piece. You don't have to worry about your tolerances, right?"
This means they actually run the engine before selling it to make sure it works properly. It’s a quality check to catch problems early.
Hot testing means the engine is run and checked at operating temperature before it leaves the assembler. This helps catch leaks, pressure issues, or other problems before the engine is shipped.
tolerances
"You don't have to worry about your tolerances, right? Did you get the plastic gauge just right? You know, did, you know, did I line that up?"
This is about how exact the engine parts need to be when they fit together. If the clearances are wrong, the engine can have problems.
Tolerances are the allowed limits for how precisely engine parts fit and move relative to each other. In engine building, correct tolerances are critical for oil pressure, sealing, and long-term reliability.
plastigauge
"Did you get the plastic gauge just right? You know, did, you know, did I line that up? Is it gonna leak on you right out of the gate, you know?"
This is a simple tool engine builders use to check how much space is between parts inside the engine. It helps make sure everything fits correctly.
Plastigauge is a soft measuring material used to check bearing clearances during engine assembly. Builders place it between parts, torque them down, and measure how much it squishes to verify the gap.
warranty
"And it comes with a warranty. Something happens. You call up our tech line, you talk to Marty and it's like, I got a problem. I lost oil pressure."
This is a promise that if the engine has a problem, the company will help fix it. It gives the buyer some protection after purchase.
A warranty is a promise that the seller will repair or replace the product if something goes wrong within a certain period or under certain conditions. Here, it means the engine comes with support if there’s a failure like low oil pressure.
known recipe
"We talked about, you know, a known recipe and you can put a mild engine together with a small cam... or cheating off of somebody's known recipe and hoping that you get it right, correct?"
This means a setup people already know works. Instead of guessing, you copy a combination that has been proven to make good power and stay reliable.
A known recipe is a proven combination of parts and tuning choices that has already been tested to work well. In engine building, it means relying on established setups instead of experimenting from scratch.
piston to valve clearance
"...and you don't have to worry about piston to valve clearance and huge pockets. But you know, when you're really pushing these engines..."
This is the gap that keeps the engine’s moving parts from crashing into each other. If it’s wrong, the engine can break badly.
Piston-to-valve clearance is the amount of space between the piston and the valves when the engine is running. If cam timing, lift, or compression changes too much, the valves can hit the pistons and cause major engine damage.
mild to wild
"...that's in your catalog, you got mild to wild. When you start getting into that medium and wild, man, it is a recipe..."
This means the choices go from tame to extreme. It’s a way of saying there are options for everyday use all the way up to serious race-style builds.
Mild to wild is a range describing how aggressive an engine build or parts catalog can be, from conservative street-friendly setups to extreme high-performance combinations. It’s a shorthand for the full spectrum of available options.
compression
"...how much compression can you put in it without, you know, knocking on pump gas? You know, how do you make the most power..."
This is how tightly the engine squeezes the fuel and air before it fires. More squeeze can mean more power, but it can also make the engine more likely to ping or knock.
Compression refers to how much the engine squeezes the air-fuel mixture before ignition, usually described as compression ratio. Higher compression can make more power, but it also increases the risk of knock on pump gas.
knocking
"...how much compression can you put in it without, you know, knocking on pump gas? You know, how do you make the most power..."
This is when the engine burns fuel the wrong way and makes a bad pinging sound. It’s a sign the engine may be under too much stress.
Knocking is abnormal combustion where the air-fuel mixture ignites in an uncontrolled way, often because of too much compression, too much timing, or low-octane fuel. It can damage an engine if it happens repeatedly.
pump gas
"...how much compression can you put in it without, you know, knocking on pump gas? You know, how do you make the most power..."
This just means normal gas you buy at the pump. Builders often try to make power while still being able to run on that everyday fuel.
Pump gas means regular retail gasoline from a gas station, as opposed to race fuel or other specialty fuels. In performance tuning, it’s a key limit because it constrains compression and timing before knock becomes an issue.
302 pushrod engine
"Right, and you nailed it. Everything from mild to wild. We have a 302 pushrod engine, right? 340 horsepower, nine and a half to one compression."
This is an older-style V8 design where the engine uses rods to open the valves instead of having the cam up top. A 302 is the engine size, and they’re using it as a common starting point for a performance build.
A pushrod engine uses a camshaft in the block with pushrods operating the valves, a classic overhead-valve layout. Here they’re talking about a 302 cubic-inch V8 as a baseline performance engine.
street cruiser
"340 horsepower, nine and a half to one compression. Nice, great street cruiser engine. All the way up to a 460 inch small block"
This means something built to be fun on normal roads, not just for the track. It’s the kind of setup you can drive around town and enjoy without it being too extreme.
A street cruiser is a car or engine setup built for relaxed, enjoyable road driving rather than all-out racing. It usually implies good manners, drivability, and usable power.
Windsor
"All the way up to a 460 inch small block based on the 9.5 Windsor architecture. 460 small block. That makes joke."
Windsor is Ford’s name for a family of V8 engines. They’re saying this big engine is built from that Ford-style foundation.
Windsor refers to Ford’s Windsor engine family, a well-known small-block V8 architecture. In this context, it’s the basis for the 460-inch build they’re discussing.
EFI
"We've got a Dress 347, you can get it with a carburetor or you can get it with the EFI. We have a 363, we have a 427."
EFI is a modern way of feeding fuel to an engine using electronics. It usually starts easier, runs cleaner, and is easier to live with than a carburetor.
EFI stands for electronic fuel injection, where the engine computer controls fuel delivery instead of a carburetor. It usually improves cold starts, drivability, and tuning precision.
carburetor
"We've got a Dress 347, you can get it with a carburetor or you can get it with the EFI. We have a 363, we have a 427."
A carburetor is an older part that mixes fuel and air for the engine. It’s simpler in some ways, but usually less precise than modern fuel injection.
A carburetor meters fuel mechanically before it enters the engine, a classic fueling system common on older performance cars. They’re contrasting it with EFI as two different ways to feed the engine fuel.
BMW 540S
"...e's a big more part guy. So, right, he's building 540s and et cetera, like, so he's all big block, he's ..."
The BMW 5 Series is a car line made by BMW. It is a mid-size car, and some versions have stronger engines and more features than others.
The BMW 5 Series is BMW’s midsize luxury sedan line, known for combining comfort with performance and being a common platform for enthusiast builds. In this context, it is mentioned alongside 540s, which points to the V8-powered 540i variant and suggests the conversation is about engine and performance work.
nitrous
"Willie is all big block, you know, he's a big more part guy. So, right, he's building 540s and et cetera, like, so he's all big block, he's all nitrous, he's blown, right?"
Nitrous is a system that gives the engine a quick shot of extra power. It’s often used when someone wants a big boost for a short time.
Nitrous refers to nitrous oxide injection, a power-adding system that increases oxygen available for combustion. It’s commonly used for short bursts of extra horsepower.
four digits
"He's always making four digits and beyond. What is the market like that you guys see because once you can make well over 500"
This means the engine is making at least 1,000 horsepower. It’s a quick way of saying the power number is huge.
Four digits means the engine is making 1,000 horsepower or more. It’s a shorthand way enthusiasts describe very high output.
small blocks
"what's the take rate and old pushrods between the small blocks and the big blocks now? I sell more small blocks simply because I have more offerings."
A small block is a type of V8 engine that’s smaller and lighter than a big block. People like them because they fit in more cars and can still make a lot of power.
A small block is a family of V8 engines known for a more compact physical size compared with a big block. In performance circles, small blocks are popular because they’re lighter, easier to package, and have a huge aftermarket.
big blocks
"what's the take rate and old pushrods between the small blocks and the big blocks now? I sell more small blocks simply because I have more offerings."
A big block is a larger V8 engine that usually makes more torque and can support more power. They’re the heavy hitters in old-school muscle and race builds.
Big blocks are larger-displacement V8 engines, typically built for more torque and higher power potential than small blocks. The discussion here is about the classic small-block-versus-big-block performance engine divide.
572-inch big block
"I sell more small blocks simply because I have more offerings. We do offer a 572-inch big block. That's what I'm talking about, that's what I'm talking about."
This is a huge V8 engine size. Bigger engines like this can make a lot of power and are often used in drag cars, hot rods, and extreme street builds.
A 572-inch big block refers to a very large-displacement V8, commonly associated with high-output crate engine builds. The 572 cubic-inch size is a classic benchmark in the aftermarket for serious street and race power.
streetcars
"You probably could go race, but I imagine predominantly these are pretty nasty streetcars. Yes, you could certainly race them"
A streetcar is a car meant to be driven on normal roads, not just on a track. In car talk, it usually means a modified car that’s still legal and usable on the street.
Streetcars are vehicles built to be driven on public roads, even if they have serious performance modifications. Here the hosts are contrasting street use with racing use.
bare block
"and you could even take our engines as the basis if you wanted to go even further or if you wanna start from scratch with a bare block"
A bare block is the empty main part of an engine. It’s the starting point if you want to build the engine yourself from the ground up.
A bare block is just the engine block itself, without most of the internal components or accessories installed. Builders use a bare block when they want to assemble an engine from scratch.
heritage blocks
"All our cast iron, pushrod, heritage blocks / cast in the United States, machined in the United States, / four bolt mains."
This means old-school engine blocks built in a traditional style. They’re usually meant to feel classic, tough, and proven rather than cutting-edge.
Heritage blocks refers to engine blocks built around a traditional, old-school design philosophy rather than a modern lightweight architecture. In this episode, it’s part of a broader pitch about domestic, cast-iron, pushrod engine construction.
cast iron
"All our cast iron, pushrod, heritage blocks / cast in the United States, machined in the United States, / four bolt mains."
Cast iron is a strong metal used to make engine parts. It’s heavy, but it can be very tough and long-lasting.
Cast iron is a common engine-block material valued for strength, durability, and cost. In this context, they’re emphasizing that these blocks are made from a traditional, heavy-duty material rather than a lighter alloy.
micron
"But, and I don't know, most people really understand / what a micron is. / It's a fraction of a fraction of a fraction of a thousand."
A micron is an incredibly tiny unit of measurement. It’s used when people need to talk about very small differences, like in machining engine parts.
A micron is one-millionth of a meter, and in engine building it’s used to describe extremely small tolerances and surface measurements. They’re using it to emphasize how precise casting and machining need to be.
precision
"You know, and we're talking about / to really do an engine, right? / You're talking just microns, / just fractions of tiny little, right? / So precision and everything from the casting, right?"
Precision means making parts very accurately so they fit and work correctly. In engines, tiny mistakes can cause big problems.
Precision here refers to the tight tolerances and exact manufacturing required to make reliable, high-performing engine parts. The discussion is about how small errors in casting, machining, or raw materials can affect engine quality.
casting
"So precision and everything from the casting, right? / You look at castings and you're gonna have / complete junk material, right? / All in the process, all in the raw materials / that goes into the casting, all that stuff."
Casting is how a metal part gets made by pouring hot liquid metal into a mold. It’s a common way to make engine blocks and other big parts.
Casting is the process of forming metal parts by pouring molten material into a mold. In engine manufacturing, casting quality affects strength, consistency, and how much cleanup or machining is needed afterward.
automatic transmission
"It is the most precision instrument / besides, you know, the automatic transmission / laying behind it in a car, by far."
This is the part of the car that changes gears for you. It lets the car speed up and slow down without the driver shifting manually.
An automatic transmission is the gearbox that shifts gears for the driver. It’s mentioned here as another highly precise mechanical system, alongside the engine.
Roush
"...we can hop in a car and go to the Foundry in Indiana or we can jump in the car and go over to Roush and see the CNC, you know, five-axis Makino machine that's, you know, set up to the nth degree of precision."
Roush is a company that builds and tunes performance car parts. In this clip, they’re talking about going there to check the work and make sure the parts are made well.
Roush is a performance and engineering company known for Ford-related racing and aftermarket work. Here it’s mentioned as a place where parts are machined and quality-checked in-house.
CNC
"...or we can jump in the car and go over to Roush and see the CNC, you know, five-axis Makino machine that's, you know, set up to the nth degree of precision. I know that every one of those blocks that comes out of there has passed all the quality steps."
CNC is a way of using computers to control factory machines. It helps make metal parts very accurately and the same way every time.
CNC stands for computer numerical control, a manufacturing method where machines are guided by programmed instructions. In this context, it refers to precision machining used to make engine blocks and related parts consistently.
five-axis
"...or we can jump in the car and go over to Roush and see the CNC, you know, five-axis Makino machine that's, you know, set up to the nth degree of precision. I know that every one of those blocks that comes out of there has passed all the quality steps."
This is a super-precise factory machine that can cut metal from lots of angles. It lets builders make complicated parts more accurately.
A five-axis machine can move a cutting tool or workpiece along five different axes, allowing very complex and precise machining. It’s especially useful for engine and performance parts that need tight tolerances.
Makino
"...and see the CNC, you know, five-axis Makino machine that's, you know, set up to the nth degree of precision. I know that every one of those blocks that comes out of there has passed all the quality steps."
Makino makes the big computer-controlled machines that cut metal parts. They’re talking about using one to make engine parts very precisely.
Makino is a machine-tool manufacturer known for high-precision CNC equipment. The speaker is citing it as an example of the kind of industrial machinery used to machine engine blocks.
complete engines
"...your own bits, the short blocks that we sell or the complete engines, there's just no better way to go and, you know, in my opinion. From a cost standpoint, do you think it's a better route to go for a guy out there who's got a, you know, he's got an okay budget, he's got an old Mustang or something he wants to build?"
This means an engine that’s already fully put together. You can install it instead of building one piece by piece.
A complete engine is fully assembled and ready to install, usually including the major internal and external components needed to run. The discussion is about choosing between a partial build and a turnkey engine package.
Ford Mustang
"From a cost standpoint, do you think it's a better route to go for a guy out there who's got a, you know, he's got an okay budget, he's got an old Mustang or something he wants to build? Do you think nowadays costs just the benefit of having everything there?"
The Mustang is a famous Ford sports car that lots of people modify. They’re using it as an example of an older car someone might want to build up.
The Ford Mustang is the classic American pony car and a common platform for performance builds. It’s mentioned here as an example of an older car someone might want to modify with a replacement or upgraded engine.
donor block
"Sure. Well, if you can find a suitable donor block, and I can tell you that the, you know, take the eight to small block, eight to deck height small block right now, the parts that we're producing are far superior than Ford ever made 20 years ago."
This means a used engine block that you start with when building an engine. It’s the foundation piece you reuse instead of buying everything new.
A donor block is a used engine block that serves as the base for a rebuild or performance build. Builders often start with a donor block and replace or upgrade the internals and supporting parts.
machine tooling
"It's, you know, it's produced on all new casting tooling, all new machine tooling. And, you know, in a previous life, I used to race, used to road race"
This is the equipment that cuts and shapes engine parts after they’re cast. Better tooling usually means better fit and finish.
Machine tooling refers to the machining equipment used to finish engine parts to precise dimensions. In this context, it means the blocks are being finished with modern manufacturing equipment.
road race
"And, you know, in a previous life, I used to race, used to road race and all the Mustang guys were the block, that old Mexico 302 block, it was a wear item."
Road racing means racing cars on a track with turns, not just in a straight line. It’s a common type of motorsport.
Road racing is circuit racing on paved tracks, as opposed to drag racing or oval racing. The speaker is using their racing background to explain why they know the old Ford blocks well.
302 block
"and all the Mustang guys were the block, that old Mexico 302 block, it was a wear item. Yeah. Yeah, you had to search for all the right bits and the right era, the right codes and numbers on it."
This is a specific Ford V8 engine block size. It’s the metal base of the engine that people build performance motors from.
This refers to a 302-cubic-inch Ford small-block engine block, a common V8 used in Mustangs and other Ford performance cars. The speaker calls out the Mexico-cast version as a part that enthusiasts hunted for.
wear item
"that old Mexico 302 block, it was a wear item. Yeah. Yeah, you had to search for all the right bits and the right era, the right codes and numbers on it."
A wear item is something that gets used up or damaged over time. It’s a part you expect to replace eventually.
A wear item is a part that degrades with use and eventually needs replacement. Here, they mean the old 302 block was something people expected to wear out or become unusable over time.
codes and numbers
"Yeah. Yeah, you had to search for all the right bits and the right era, the right codes and numbers on it."
These are the identifying numbers stamped or cast into parts. People use them to figure out if a part is correct for a certain car or year.
In classic-car and engine-building circles, codes and numbers usually mean casting numbers, date codes, and other identifiers used to verify the correct part or era. The speaker is describing the hunt for the right original block and matching components.
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