Tech Show: Red Bull's rear wing issues and the complexities of airflow reattachment
About this episode
Spa looms as the hosts dig into Red Bull’s “revolving rear-wing” troubles and why airflow behavior is so hard to get right when wings move. They connect what happened to Max Verstappen in the British GP to the FIA’s safety scrutiny with Red Bull and Ferrari, and explain the DRS-style tradeoff: less drag, less downforce, and a risk that “the airflow reattaches” too late. Timing, slot gaps, and transient testing all matter.
In this episode of The Race F1 Tech Show, Edd Straw and former F1 technical director Gary Anderson look ahead to the Belgian Grand Prix at Spa while revisiting a couple of key technical talking points from Silverstone.
They discuss Red Bull’s troublesome rear wing and the issues that have impacted Max Verstappen in consecutive weekends, with Gary explaining the complexities of airflow reattachment, why the revolving rear wing design itself isn't necessarily the issue, and whether the team should return to a more conventional rear wing setup for Spa.
Gary also shares his thoughts on the front-left wheel shield issue Kimi Antonelli suffered during the British Grand Prix and how he'd react to that if he was working for Mercedes, plus he answers questions from listeners about the fine margins of F1 car weight and design, how driver height and weight affect car dynamics, and how front wing adjustments are made in the modern active-aero era.
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rear wing issue
"Coming up, we look ahead to Spa and ask whether Red Bull can get on top of its revolving rear-wing issues and whether Mercedes Silverstone Wheel Shield issue was a one-off."
The rear wing is the back spoiler on an F1 car. It helps press the car onto the track so it grips better. If there are “rear-wing issues,” it means the wing isn’t working as well as it should, which can hurt handling and speed.
In Formula 1, the rear wing is an aerodynamic device that helps generate downforce and stabilize the car. “Rear-wing issues” implies a problem with how the wing is performing—often related to airflow behavior, damage, or setup—so the car can’t produce the expected aerodynamic balance.
gear ratios
"Plus, Gary answers questions about gear ratios, driver weight, and front-wing adjustments. Welcome to the Race F1 Tech Show."
Gear ratios are the “step sizes” between gears. They control how quickly the car accelerates and how fast it can go. In an F1 setup, the right ratios help the engine stay in the strongest part of its power.
Gear ratios describe how the transmission multiplies engine speed to the wheels. In racing, choosing the right gear ratios affects acceleration, top speed, and how the engine stays in its best power band through different corners and straights.
front wing adjustment
"Plus, Gary answers questions about gear ratios, driver weight, and front-wing adjustments. Welcome to the Race F1 Tech Show."
The front wing is the main aerodynamic device at the front of the F1 car. Adjustments change how much downforce the front produces, which can make the car turn in better or feel more stable. Teams tweak it to match the track.
Front-wing adjustments change the aerodynamic load at the front of the car, influencing steering response and overall balance. Small changes to wing elements can significantly affect airflow and downforce distribution, which is why teams tune them for different tracks and conditions.
driver weight
"Plus, Gary answers questions about gear ratios, driver weight, and front-wing adjustments. Welcome to the Race F1 Tech Show."
Driver weight affects how the car sits and handles. F1 cars have minimum weight rules, so teams add ballast to compensate. If the driver is heavier or lighter, the car’s balance can change and that can affect grip.
Driver weight matters in F1 because cars have minimum weight rules and teams use ballast to meet them. Changing driver weight can alter the car’s balance and how the suspension and tires load, which affects grip and tire wear.
Spa
"And we're going to look a little bit ahead to the Belgian Grand Prix and also back a bit at what happened at Silverstone and some of the technical matters arising. Gary, good point of the season this is, isn't it?"
“Spa” is a famous Formula 1 race track in Belgium. It has fast corners and big changes in elevation, so the car setup and driving technique both matter a lot. It’s a track where getting it right is challenging.
“Spa” refers to the Circuit de Spa-Francorchamps in Belgium, one of F1’s most famous tracks. It’s known for fast corners, big elevation changes, and a layout that heavily rewards correct aerodynamic setup and driver commitment.
yoyo effect
"A little bit worried about coming into this year because, you know, at Silverstone we did see a little bit of the yoyo effect coming in again. We haven't seen since, you know, well, didn't see it really at Barcelona."
The “yoyo effect” means the car’s behavior changes unpredictably, like grip or balance comes and goes. In F1, that often happens when airflow over the car isn’t staying stable. The result is a car that feels inconsistent instead of predictable.
The “yoyo effect” in F1 usually refers to unstable aerodynamic behavior where the car’s performance swings as airflow conditions change—often tied to airflow separation and reattachment around wings and bodywork. It can make the car feel inconsistent lap-to-lap or even within a lap.
kilowatts
"I just sort of wish that they would down the electrical output, you know, just change the amount of kilowatts that you can use per lap to allow you not to need to do that..."
Kilowatts are a way to measure power—how much “push” the car can make. In F1, it can refer to how much power the rules allow the car to use at certain times.
Kilowatts (kW) are a unit of power, describing how much energy a system produces or delivers per second. In F1 context, it’s used to talk about the power output available from the car’s hybrid/energy system during a lap.
horsepower
"it would be just the overall horsepower. But, you know, the reality of it is it would just as the overall horsepower for everybody..."
Horsepower is a unit that tells you how much power the car can produce. More horsepower generally means more acceleration, but in racing it also depends on how long you’re allowed to use it.
Horsepower is a unit of power that describes the engine’s (or overall drivetrain’s) ability to do work. The speaker is contrasting “overall horsepower for everybody” with a limited, time-based extra power allowance.
limited amount of extra power
"We don't want to see this limited amount of extra power for the limitation of time that we're seeing."
This is about the rules limiting how much “extra boost” a driver can use, and for how long. If the boost is only temporary, passing can feel less like pure racing and more like a short power trick.
This refers to a rules-based restriction where teams can only use a capped boost of additional power for a limited time or quota. The speaker argues that this changes overtakes because drivers may not be using sustained performance, just a short burst.
overtake
"it's the racing that counts, you know, whenever you pass somebody because you've got an extra, you know, 100 horsepower or whatever..."
An overtake is when one driver passes another car to take the lead. The point here is that the pass should be hard to do, not just made easy by a short burst of extra power.
An overtake is the act of passing another car on track, typically by gaining position through speed, strategy, or maneuvering. The speaker emphasizes that a “real” overtake should be a genuine challenge, not just a result of a temporary power advantage.
rotating flip top rear wing
"Now going to spy at the time of recording, we don't know what Red Bull is doing with it's troublesome rotating flip top rear wing, whatever you like to call it."
A rotating flip-top rear wing refers to a rear-wing mechanism that can change its configuration by rotating and/or flipping a section. In F1, that kind of movable aero hardware is tightly regulated and must be safe and reliable, because it can also influence airflow behavior and downforce consistency.
Max Verstappen
"Max Verstappen had that off in the British Grand Prix, which was sort of similar to that Austria off, but the team has said that it was a problem, but a different problem to the Austria one."
Max Verstappen is the driver being mentioned. The episode says he experienced the rear-wing problem during a race, which helps the team figure out what’s going wrong.
Max Verstappen is the Red Bull Racing driver referenced as having the rear-wing issue occur during the British Grand Prix. Driver feedback and on-track incidents are often central to diagnosing whether an aero mechanism is failing mechanically or behaving unexpectedly in airflow.
British Grand Prix
"Max Verstappen had that off in the British Grand Prix, which was sort of similar to that Austria off, but the team has said that it was a problem, but a different problem to the Austria one."
The British Grand Prix is one of the Formula 1 races. The hosts mention it because that’s where the wing problem showed up for Verstappen, helping explain how serious or repeatable the issue is.
The British Grand Prix is a Formula 1 race event where the segment notes Max Verstappen had the rear-wing issue. Race-by-race context matters because aero problems can show up differently depending on track layout and conditions.
Austria
"Max Verstappen had that off in the British Grand Prix, which was sort of similar to that Austria off, but the team has said that it was a problem, but a different problem to the Austria one."
They’re also talking about Austria as another race where a similar rear-wing problem happened. The team says it looked similar, but the root cause was different.
The segment compares the rear-wing problem seen in Austria to the British Grand Prix case. Even when the symptoms look similar, teams may determine the underlying cause is different due to airflow, setup, or mechanical behavior.
Ferrari
"I should add that heading to spy, the FI was in discussion with both Red Bull and Ferrari over the designs of the revolving rear wings to establish whether there's an inherent safety issue."
Ferrari is the other team mentioned. The FIA was talking with both teams about the moving rear-wing design to see if it could be unsafe.
Ferrari is the other Formula 1 team mentioned as being in discussions with the FIA about revolving rear-wing designs. When multiple teams are involved, it often indicates the issue is tied to a broader technical interpretation of the rules, not just one car.
FI
"I should add that heading to spy, the FI was in discussion with both Red Bull and Ferrari over the designs of the revolving rear wings to establish whether there's an inherent safety issue."
“FI” here is about the FIA, the organization that sets the rules for F1. They were checking whether the moving rear-wing design could be unsafe.
In this context, “FI” refers to the FIA (the sport’s governing body) discussing whether the revolving rear-wing designs pose an inherent safety issue. Regulatory sign-off is crucial for movable aero parts because failures can be dangerous.
DRS
"I don't believe that changing back to a more conventional, let's say DRS style of active arrow wing would actually make any difference."
DRS is a system in F1 that lets the rear wing change shape for a short time. The goal is to reduce drag so the car goes faster on straights, but it can also change how much grip the wing provides.
DRS (Drag Reduction System) is an F1 feature that temporarily changes the rear wing to reduce aerodynamic drag. When activated, it helps cars gain straight-line speed, but it can also affect downforce and airflow behavior around the wing.
active arrow wing
"I don't believe that changing back to a more conventional, let's say DRS style of active arrow wing would actually make any difference."
This means a rear wing that can move or change shape while the car is running. In F1, that’s usually done to reduce drag and make the car faster in a straight line.
An active arrow wing refers to a rear-wing design that can change its configuration during the lap, typically to reduce drag. In F1, this is closely tied to DRS-style operation, where the wing’s angle/shape changes to alter airflow and performance.
drag
"You know, the whole system works as we know, you open up to get red rid of that drag."
Drag is the air resistance that makes the car slow down. DRS is designed to reduce drag so the car can go faster on straight sections.
Drag is the aerodynamic resistance that slows the car down, mainly from air pushing against the body and wings. F1 systems like DRS aim to reduce drag to improve top speed, but that trade can come with changes to downforce.
downforce
"Unfortunately, with the reduction in drag, downforce disappears as well, but it gives you more straight line speed."
Downforce is the aerodynamic “squeeze” that presses the car down onto the road. More downforce usually means more tire grip, especially in corners.
Downforce is the aerodynamic force that pushes the car’s tires toward the track, increasing grip. In F1, reducing drag with DRS can also reduce downforce, which is why teams manage when and how the system is used.
straight line speed
"Unfortunately, with the reduction in drag, downforce disappears as well, but it gives you more straight line speed."
Straight-line speed is how fast the car can go when it’s not turning. Here, opening the wing helps the car go faster on straights.
Straight-line speed is the car’s ability to accelerate and maintain high velocity on non-cornering sections. In this context, it’s the benefit of reducing drag when the rear wing is opened, even if downforce drops.
rear wing shuts automatically
"And that all happens with either lifting the throttle or pressing the brake pedal. The rear wing shuts automatically."
It means the rear wing changes back on its own when you lift off the throttle or brake. That helps the car get more grip when you’re about to turn.
This describes the automatic actuation logic for the rear wing during braking or throttle lift events. The idea is to return the wing to a downforce-maximizing configuration when the car needs grip for corner entry and stability.
airflow reattachment
"And we have seen in the past where DRS has had a problem with airflow reattachment where the driver would push it a bit earlier just before he breaks."
Airflow reattachment is about whether the air “sticks back” to the wing after it gets disrupted. If it doesn’t reattach properly, the wing can lose grip and the car may not behave as expected.
Airflow reattachment is when disturbed airflow that has separated from a surface (like a wing) reattaches downstream. In F1, if reattachment is delayed or incomplete after a rear-wing change, it can reduce downforce and create instability or performance loss.
FIA regulations
"is more critical, because when you shut that wing, as I said, the FIA regulations between mechanically from one end of the movement to the other end of the movement is 0.4 of a second."
The FIA is the organization that writes the rules for F1. Their regulations set limits on how quickly the rear wing can move, which affects how well the airflow can adjust.
FIA regulations are the rule limits set by the FIA (Formula 1’s governing body) that constrain how fast and how far aerodynamic devices like the rear wing can move. In this case, the timing limit directly impacts whether airflow can reattach in time.
transient condition
"Very, very difficult to do because it's the transient condition. It's those last five degrees of wing angle ..."
A transient condition is the brief moment while something is changing. In this case, it’s the instant the rear wing moves, and the airflow hasn’t fully settled yet—so performance can be worse than you’d expect from a steady wing position.
A transient condition is a short-lived, changing state—here, the moment when the rear wing is moving and airflow behavior is evolving. The key challenge is that aerodynamic performance during transitions can differ from steady-state behavior, so you can’t just optimize one “static” wing position.
slot gap
"It's those last five degrees of wing angle, just one slot gap is going from being maybe 20 millimeters open ... to 12 millimeters. That's when you want to get the flow attachment to start."
On a wing with multiple parts, there’s a tiny gap between them. That gap helps the air “stick” to the wing and flow in the right way. Changing the gap can make the car either grip more or lose downforce.
The slot gap is the small opening between elements of a multi-element wing (like the rear wing flaps). Its size controls how the airflow energizes and reattaches across the wing, which strongly affects downforce and drag—especially during fast transitions.
flow attachment
"That's when you want to get the flow attachment to start. So you need to look at that very, very closely."
Flow attachment means the air is staying stuck to the wing instead of peeling away. If the wing moves too quickly or the gap/angle isn’t right, the air can separate, and the car loses grip (downforce).
Flow attachment refers to whether the airflow stays connected to the wing surface instead of separating. In F1, attachment is highly sensitive to wing angle, slot gap, and how quickly the wing moves; during the “transient” moment after a change, attachment can lag and cause a downforce loss.
CFD
"How easy is it to actually test this? Because as you say, you can test it in CFD, but presumably [...] And you can do stuff, [...] But I presume in terms of that airflow reattachment, when you've "
CFD is a computer simulation that models how air flows around a car. Engineers use it to predict things like whether air sticks to a wing or peels away, but they still verify it with real testing.
CFD (Computational Fluid Dynamics) is computer simulation of airflow around the car. It’s used to predict where flow attaches, separates, and reattaches, but it still needs careful correlation with wind-tunnel and on-track behavior.
wind tunnels
"And you can do stuff, [...] in wind tunnels, etc."
A wind tunnel is a lab setup where air is blown past a car part to study how it behaves. It’s a way to measure airflow effects, but it can’t perfectly match what happens on a moving, vibrating car.
Wind tunnels are physical test facilities where a model or component is exposed to controlled airflow. They help validate aerodynamic behavior like flow attachment and reattachment, though they can differ from real-world effects such as vibration and dynamic wing movement.
vibrations
"when you've [...] got a car that's running in the real world, there's vibrations, there's all sorts of things, [...] obviously, thinking about stow, it's high speed when you're shutting it."
Vibrations are the shaking you get while driving. On a race car, that shaking can change how wing parts move and how the air behaves around them.
In aero testing, vibrations are real-world oscillations from the car’s chassis, suspension, and airflow that can affect how wing elements behave. They can change the timing of airflow attachment/reattachment and make it harder to match CFD or wind-tunnel results.
stow
"obviously, thinking about stow, it's high speed when you're shutting it. So there could be all [...] things that are quite hard to chase down on there."
Stow means moving the wing/flap into its closed or retracted position. If it happens quickly at speed, it can change how the air flows over the wing and affect downforce.
Stow refers to the aerodynamic device moving into its stowed position, such as a rear wing flap retracting/closing. The timing and speed of stow can affect airflow attachment because the geometry changes while the car is moving at high speed.
flap assembly
"So in other words, you take your real wing assembly that you've got now, and be it in a wind tunnel or be it in CFD or be it both, [...] which is what you'd be doing, you would increase the angle of the flap assembly by, you know, [...] increments"
A flap assembly is a part of the wing that can move to change how the wing works. By changing its angle, engineers can influence how the air flows and how much downforce the wing makes.
A flap assembly is a movable wing element (a secondary surface) that changes the effective wing shape and angle. Adjusting flap angle can shift when airflow attaches or reattaches, which is critical for maximizing downforce without triggering stall.
stall
"you would increase the angle of the flap assembly by, you know, [...] increments, to get to the point where it does stall."
A stall is when the wing can’t keep the air flowing smoothly over it anymore. When that happens, the wing loses a lot of its “grip” (downforce).
In aerodynamics, a stall is when airflow can no longer stay attached to a wing surface as the angle increases, leading to a sudden loss of lift/downforce. The discussion suggests finding the flap angle where the flow stalls to map the safe operating margin.
vortex generation
"very, very easy to have everything right on the limit of the maximum potential from a surface, [...] be it for given flow direction or vortex generation or downforce created by the wings."
Vortex generation means making controlled swirls in the air around the wing. Those swirls can help keep the airflow attached longer, which helps the wing keep making grip.
Vortex generation refers to intentionally creating swirling airflow structures around wing elements. These vortices can help energize the boundary layer and delay separation, improving attachment and downforce stability.
understeer
"wing doesn't close quickly enough and it gets a little bit of initial understeer. As a matter of [929.4s] fact, he'd love it to happen."
Understeer is when the car feels like it won’t turn as much as you want. Instead of following the corner, it pushes wide toward the outside.
Understeer is when the car doesn’t rotate enough into a corner, so it tends to go straight instead of turning. In this context, slow wing action changes airflow and can affect front/rear downforce balance, leading to initial understeer.
parachute effect
"Just from the fact of, you know, necessarily getting the rear [947.1s] stability, getting the parachute effect on the rear of the car, the rear stability before [951.6s] you need to turn the steering wheel."
The parachute effect is when the car suddenly creates a lot more air resistance. That can make the rear feel less stable until the aerodynamics settle again.
The parachute effect refers to a sudden increase in aerodynamic drag and destabilizing forces when a rear aero device changes state. Here, it’s described as happening on the rear of the car, affecting rear stability before steering input.
reattachment of the airflow
"So, there's, you could play tunes on this, you know, the rate of [956.6s] speed of change, rate of speed of closing and reattachment of the airflow. But first thing you [961.2s] have to do is make sure that you're not pushing the limits too much."
Airflow reattachment means the air that got disrupted by the car’s surfaces starts flowing smoothly again. If it happens too late or too early, the car’s grip and balance can change.
Airflow reattachment is when disturbed airflow that has separated from a surface starts following the surface again. In F1 aero terms, the timing of reattachment after a wing change can strongly affect downforce and stability.
Silverstone
"So, you know, the loss of [968.1s] maximum spin enough into the gravel that's still at Silverstone is greater than maybe, you know, [974.0s] a hundredth of a second loss per lap because of a fraction less downforce."
Silverstone is a famous Formula 1 race track in the UK. It’s one of the biggest events on the F1 calendar.
Silverstone is a major Formula 1 circuit in the UK, known for high-speed corners and fast lap times. The speaker references it to ground the discussion in a real race weekend context.
working window
"for Red Bill, they've always pushed the limits to the maximum possible, but you still need to give [1050.3s] it out a car or any component on the car a working window. And I think that working window was a"
A working window is the “sweet spot” where a car part works the way it’s supposed to. Outside that range, it can behave unpredictably and cause problems.
A working window is the range of operating conditions where a car component performs correctly and predictably. The speaker argues that even if a team pushes limits, the aero system still needs to function within a safe, effective range.
wheel shield
"that Kimmy Antonelli had at Silverstone at Copse with that broken front-left wheel shield."
A wheel shield is a cover near the wheel that helps with airflow and also protects parts around the tire. If it breaks, it’s usually because the forces acting on it—like airflow and tire movement—were too much.
A wheel shield is an aerodynamic and protective panel around the wheel area. In this context, it’s described as a “tire shield” that can be stressed by airflow and tire movement, and it can fail if the loads aren’t adequate.
tire shield
"As we know, it is a bit of a tire shield up the inside of the tire. It does carry the brake and let."
A tire shield is a small aerodynamic cover near the tire. When the tire deforms and pushes air around it, that airflow can press on the shield and help cause it to come loose or break.
A tire shield is the aerodynamic panel mounted near the inside of the tire. The speaker explains that as tire pressure pushes air around the sides of the tire, it can load the shield in the direction that contributes to failure.
brake duct
"And so does the brake duct itself, the inlet part of the brake duct. I don't think that would be a problem because the inlet part of the brake duct itself has an outlet"
A brake duct is a passage that funnels air to cool the brakes. Teams rely on pressure differences so air actually flows through the duct and cools the brake area.
A brake duct is the airflow channel that directs cooling air to the brakes. The speaker discusses how pressure differential matters: you want pressure on the inlet face and low pressure at the exit so the flow goes in and out efficiently, without overloading the duct.
FE analysis
"So I can understand it completely. I think they'd be looking at the at the FE analysis of that brake duct, checking out what they could see if"
FE analysis is a simulation that lets engineers test how a part would behave under forces without physically breaking it. It helps them see where stress might be too high and why a part failed.
FE analysis (finite element analysis) is a computer simulation that breaks a component into many small elements to predict stresses, deformation, and failure points. Here, the speaker says teams would use it to check whether the brake duct/tire-shield structure can handle the loads it sees.
black flag
"I think immediately that that sort of problem happened. And immediately he complained about he couldn't steer the car. He should have been immediately a black flag, but he should be called in before the black flag the team should call him and retire the car."
A black flag is a warning from race officials that your car has a serious problem. It means you should stop right away so you don’t endanger other drivers.
A black flag is an F1 race control signal telling a driver to stop immediately because of a serious issue (often safety-related). It’s used when the car is deemed unsafe or not complying with race rules, and it can be issued after the driver is identified as having a problem.
MGUK
"Yeah, there's a balance and actress between all I suppose. I mean, I am pretty sure that the MGUK, [1739.3s] which is used to drive the electric motor, to drive the engine to give you the extra power, [1746.6s] the deployment, and the MGUK, which is used to charge the battery pack up,"
MGUK is the hybrid motor in an F1 car. It can turn the car’s motion into electricity, and it can also use that electricity to add extra power when accelerating.
MGUK stands for Motor Generator Unit—Kinetic. In Formula 1 hybrid systems, it can harvest energy from the car’s motion (during braking) and also provide electric boost by driving the electric motor.
battery pack
"the deployment, and the MGUK, which is used to charge the battery pack up, [1753.4s] only goes to a level and then sits there. It's not RPM related."
The battery pack is where the hybrid system stores energy. The car charges it using the MGUK, and then it uses that stored energy to give extra power.
The battery pack is the energy storage unit in an F1 hybrid powertrain. The MGUK charges it when harvesting energy, and the stored energy is then used to power electric boost (deployment).
RPM
"only goes to a level and then sits there. It's not RPM related. It goes to a level of [1763.4s] recharge, let's say, due to the RPM it's doing. [1769.6s] It doesn't just keep climbing, the more RPM you can drive at."
RPM means how fast the engine (or motor) is spinning. Higher RPM usually means more speed, but in a hybrid system you can’t just spin it as fast as possible to get more electric power.
RPM (revolutions per minute) is the rotational speed of the engine or motor. The speaker is describing how MGUK energy management is limited by operating conditions and how engine RPM interacts with gear choice.
clutch
"So it's not as though [1819.3s] he can be, let's say, in running at 12,000 RPM and pulling the clutch and rev the engine to 14,000 [1828.5s] RPM just to drive the MGUK faster."
The clutch is what connects the engine to the drivetrain. The point here is that you can’t just disconnect it to make the electric motor spin faster—because the system still needs the rear wheels driving the setup.
The clutch is the mechanism that connects or disconnects the engine’s power from the drivetrain. The speaker explains that you can’t simply disengage the engine from driving the rear wheels to spin the MGUK faster.
Williams car
"but you've been talking a bit about car weight and the topic has arisen due to the Williams car being overweight."
They’re talking about a Williams Formula 1 car that was too heavy. In racing, extra weight makes the car slower and harder on the tires, so teams work hard to keep the car as light as rules and engineering allow.
The speaker is referring to a Formula 1 car from the Williams team. In F1, being “overweight” is a competitive issue because extra mass hurts acceleration, braking, and tire wear, so teams constantly chase weight reduction.
carbon fiber
"we see like less paint exposing more of the carbon fiber."
Carbon fiber is a lightweight, high-strength composite material commonly used in race car structures and bodywork. Exposing more carbon fiber can be a sign of weight-saving because it can reduce the amount of heavier coatings and trim compared with fully painted surfaces.
center of gravity
"or back in my days it was COG height. You really were pushing as hard as possible to get the centre of gravity as low as possible."
The centre of gravity is the “balance point” of the car’s weight. If it’s lower, the car tends to feel more stable and easier to control when turning or braking.
Centre of gravity (COG) is the point where the car’s weight effectively balances. Lowering the centre of gravity improves handling because it reduces how easily the car rolls and pitches under cornering and braking loads.
weight distribution
"So you could tell about the weight distribution, you could tell about the lateral differential weight and the height of the COG"
Weight distribution is how the car’s weight is spread out. Where that weight sits affects how the car turns and brakes, and how hard the tires have to work.
Weight distribution describes how mass is spread across the car, including front-to-rear and left-to-right. In F1, it strongly influences balance, tire loading, and how the car responds to steering and braking.
X, Y and Z
"we used to try to allocate everything on the car in X, Y and Z. So you could tell about the weight distribution"
X, Y, and Z are a 3D way to describe where things are located. Engineers use it to figure out how each part’s position affects the car’s balance and handling.
Using X, Y, and Z coordinates is a way to map where components sit on the car in 3D space. That lets engineers estimate weight distribution and calculate effects on handling by knowing each part’s position relative to the centre of gravity.
lateral differential weight
"So you could tell about the weight distribution, you could tell about the lateral differential weight and the height of the COG"
This is about how the car’s weight is split between the left and right sides. The way that split is set up can change how the car feels in corners.
Lateral differential weight refers to how weight is distributed left-to-right across the car. In racing, that distribution affects balance and handling, especially in cornering where load transfers from one side to the other.
larger diameter bolt
"you know, it's one of those sort of things where sometimes you want a larger diameter bolt because [2044.2s] you want the surface area on it, but you don't need the strength of it."
A bolt can be made thicker (bigger diameter) to handle more force. But thicker bolts also add weight, so teams balance strength and mass.
A bolt’s diameter affects how much clamping force and load it can handle. In race-car design, engineers may increase diameter to get more surface area, but they try to avoid unnecessary mass.
washers
"i.e. using, you know, [2067.6s] one and a half millimetre thick washers instead of a one millimetre thick washer, for example, [2072.5s] underneath a nut, that adds up to the amount of weight at the end of the day."
A washer is a thin ring that goes under a bolt or nut. It helps spread the force so things don’t get damaged, but adding extra thickness can add weight.
Washers are thin metal rings placed under a nut or bolt head to spread the load and protect the surface. Even small changes in washer thickness can add up to meaningful weight in a race car.
monoclock
"And certainly the the monoclock itself [2133.3s] tends to be a place where you can end up if you have to make changes for strength reasons for [2138.2s] crash test reasons that you suffer."
The monoclock is the main carbon-fiber safety “cage” the driver sits in. It has to be strong enough for crashes, and making it stronger usually means adding weight.
The monoclock is the single-piece carbon-fiber tub used as the driver’s survival cell in an F1 car. Because it must meet strict crash-test and strength requirements, any structural changes can force added material—and therefore extra weight.
crash test reasons
"tends to be a place where you can end up if you have to make changes for strength reasons for [2138.2s] crash test reasons that you suffer."
Crash tests are safety checks that see if the car’s structure protects the driver in an impact. If it doesn’t pass, teams add strength, and that usually makes the car heavier.
Crash tests are formal safety evaluations that an F1 car’s structure must pass, such as impacts that check whether the survival cell protects the driver. If the structure fails, teams must reinforce it, which often increases weight.
resin
"So there was kind [2156.8s] of a hollowness in it to save weight, but it wasn't strong enough. So you ended up basically [2161.4s] having to pull some kind of resin in there to help bulk it up."
Resin is the glue-like material inside carbon-fiber parts. It helps the structure hold together and resist damage, but more of it can make the part heavier.
In carbon-fiber composites, resin is the binding matrix that holds fibers together and transfers loads through the structure. Adding resin to reinforce a weak area increases stiffness and strength, but it also adds weight.
roll over bar
"Yeah, so it's a strange story. But, you know, we had a Rollover Bar on the on the the Stuart Grand Prix car, the one SF3 before it. And you know, the weight of the Rollover Bar, the bolt-on component there was, you know, and this is this is going back to just sort of memory a little bit here."
A rollover bar is a strong safety bar on a race car meant to protect the driver if the car tips over. Here, they tried making it lighter with carbon fiber, but the lighter design didn’t handle the crash load the way the rules/test required, so they had to redesign it.
A rollover bar is a structural safety element on an open-wheel car designed to protect the driver in a rollover or high-load incident. In this segment, the speaker explains how switching to a lighter carbon-fiber version changed the load response and caused repeated test failures until the design was corrected.
bolt-on components
"And you know, the weight of the Rollover Bar, the bolt-on component there was, you know, and this is this is going back to just sort of memory a little bit here."
A bolt-on component is a part that’s attached with bolts. In this story, the rollover bar is described as bolt-on, meaning they can swap designs, but the new design still has to survive the required safety test.
A bolt-on component is a part designed to attach to the chassis using bolts rather than being integrated during fabrication. The speaker notes the rollover bar was a bolt-on item, which makes its mass and structural behavior easier to change and evaluate—but also easier to get wrong if the composite design isn’t right.
layup schedule
"And they did and they took their month and tried to design something. They sent us over a layup schedule for it. And we built it and it came up one and a half kilograms."
A layup schedule is how the carbon-fiber layers are stacked and oriented when making a composite part. In this story, even though the team followed the plan, the resulting part still failed the load test—so the layup design needed to be changed.
A layup schedule is the planned arrangement of carbon-fiber plies (their orientation, order, and thickness) used to build a composite part. Two different layup attempts produced the same failure mode in the rollover bar, showing that the layup details strongly control how the part behaves under load.
test rig
"So we had a test our own test rig for the Rollover Bar before we put it on the chassis, put it on to the this test rig. And lo and behold, it crashed, you know, at about 50% of the of the load."
A test rig is a special setup that applies forces to a part in a controlled way. They used it to check whether the rollover bar could handle the required load before putting it on the actual race car.
A test rig is a dedicated fixture that applies controlled loads to a component to evaluate strength and failure behavior before installing it on the full chassis. Here, the rollover bar was tested on a rig and “crashed” at about half the intended load, prompting multiple redesign cycles.
Colin Chapman
"it's normally everything that needs needs weight taken out of something Colin Chapman, [2340.6s] the founder of Lotus, I used to say was, you know, there's nothing as light as a whole."
Colin Chapman was the founder of Lotus, a big name in race-car design. He believed that making a car lighter usually makes it faster and easier to handle. The point is that you can’t just lighten one part without checking what it affects.
Colin Chapman was the founder of Lotus and is famous for the idea that reducing weight is one of the fastest ways to improve a race car’s performance. His quote here is about how “light as a whole” is the goal, because removing weight from one component can force trade-offs elsewhere.
Lotus
"it's normally everything that needs needs weight taken out of something Colin Chapman, [2340.6s] the founder of Lotus, I used to say was, you know, there's nothing as light as a whole."
Lotus is a racing team and car brand connected to Colin Chapman. They’re known for building race cars that are as light as possible. That’s why Lotus comes up in a conversation about saving weight.
Lotus is a British racing team and car manufacturer closely associated with Colin Chapman’s lightweight engineering philosophy. In this discussion, Lotus is referenced as the origin of the “nothing as light as a whole” mindset.
ballast
"But if you're less, if your driver's less than that, then you have to [2453.0s] put ballast into that weight pocket. If he's over that, then you have to to a maximum of something"
Ballast is extra weight the team adds to the car. If the driver is too light, they add weight so the car meets the rules and the car feels balanced.
In Formula 1, ballast is added weight placed in the car to meet the minimum driver+car weight rules. Teams can fine-tune where that weight sits to help balance the car’s handling.
aerodynamic thing
"So the height wise, then it becomes an aerodynamic thing. And obviously, it becomes a [2471.5s] slightly irritating as far as the length of the chassis is concerned."
When the speaker says it becomes an “aerodynamic thing,” they mean the driver’s seating position and cockpit packaging affect airflow around the car. Even small changes in where the driver sits can influence drag and how cleanly air moves to key aerodynamic surfaces.
Rubens Barrakela
"If you take our drivers that we had, you know, Rubens Barrakela and the Jordan many years ago, [2510.6s] 1994, was a normally built person."
Rubens Barrichello is a former Formula 1 driver. The host mentions him to illustrate how different driver body sizes can force compromises in how the cockpit is built.
Rubens Barrichello is a Brazilian Formula 1 driver who raced for many teams, including Jordan in the early 1990s. The speaker uses him as an example of a driver whose body proportions influenced cockpit packaging.
Eddie Irvine
"1994, was a normally built person. Eddie Irvine wasn't. He had a very strange, he was [2519.4s] longer from his bum to his head than he was from his bum to his feet."
Eddie Irvine is a former Formula 1 driver. The host brings him up to show that when drivers have different body sizes, the car’s cockpit layout can’t fit everyone perfectly.
Eddie Irvine is a Northern Irish Formula 1 driver known for his long career and time at Ferrari. Here, the speaker uses his body proportions as an example of why cockpit layout has to compromise between drivers.
Halo
"taking into account the head, you can see all the detail of the halo and the [2541.4s] headrest area and the airbox, etc. A lot of aerodynamic detail goes into that."
The halo is a safety frame in front of the driver’s head. It’s there to protect the driver, and the car’s shape around it also affects airflow.
The halo is the Formula 1 cockpit safety device: a curved titanium structure that sits in front of the driver’s head. Teams must design surrounding bodywork (like the headrest area) to manage airflow while keeping the halo’s protective function.
headrest area
"you can see all the detail of the halo and the [2541.4s] headrest area and the airbox, etc. A lot of aerodynamic detail goes into that."
The headrest area is the shaped bodywork around the driver’s head and upper back. In F1 it’s not just for comfort—it’s designed to help the airflow behave properly.
The headrest area is the aerodynamic bodywork around the driver’s upper back and head. In F1, it’s shaped to work with the halo and airflow so the car can generate downforce efficiently and reduce unwanted turbulence.
airbox
"you can see all the detail of the halo and the [2541.4s] headrest area and the airbox, etc. A lot of aerodynamic detail goes into that."
The airbox is where the engine’s air intake is housed. In an F1 car, its shape matters because it affects how air is guided into the engine and how the surrounding airflow behaves.
The airbox is the intake housing on an F1 car that feeds air to the engine. Its shape and how it sits relative to the driver’s helmet and halo can affect airflow quality and packaging for aerodynamic performance.
Russell
"So, for Russell, he might be sitting, you know, a centimeter higher than what [2566.0s] that design position was."
Russell is George Russell, a Formula 1 driver. The point is that teams design the cockpit for a target head position, but real drivers sit slightly higher or lower.
Russell refers to George Russell, a current-era Formula 1 driver. The speaker is describing how teams position the driver’s helmet in the “design position,” then adjust for real-world differences in driver height.
Kimmy
"And for Kimmy, he might be sitting a centimeter lower than what that position [2570.6s] was."
“Kimmy” refers to Kimi Räikkönen. The host is saying that different drivers sit at different heights, so the team can’t make the cockpit perfect for everyone.
“Kimmy” is a nickname reference to Kimi Räikkönen, a former Formula 1 driver. The speaker uses him as another example of a driver who sits slightly lower than the design head position, forcing compromises in cockpit setup.
window of operation
"So, you have to give it a window of operation, as you might call it, like we talked about on the rear wing, etc. or any of these aerodynamic surface."
A window of operation is the “safe zone” where a wing setting works well. If you move outside that zone, the airflow stops behaving the way the engineers want.
A window of operation is the range of positions/settings where an aerodynamic element performs effectively. Outside that range, the airflow can become less favorable—leading to more turbulence, reduced downforce, or unwanted effects on other parts of the car.
aerodynamic surfaces
"So, you have to give it a window where it can work and do the job as best possible without lots of turbulence, but also without affecting the rear of the car too much. So, you design it in a certain position and then you give it a, you know, maybe one centimetre of movement that it could live with without being critical to anything."
An aerodynamic surface is a part of the car that’s shaped to control the air flowing around it. On an F1 car, these parts are designed to help the car stick to the road and behave predictably in airflow.
An aerodynamic surface is any bodywork element designed to interact with airflow—like wings, flaps, and diffusers. In F1, these surfaces are tuned to manage airflow attachment, turbulence, downforce, and drag across different speeds and yaw angles.
turbulence
"So, you have to give it a window where it can work and do the job as best possible without lots of turbulence, but also without affecting the rear of the car too much."
Turbulence is when the air flow becomes messy and uneven. Wings work best when the air flows smoothly over them, so turbulence can reduce grip and efficiency.
Turbulence is chaotic, swirling airflow that disrupts how smoothly air moves over aerodynamic surfaces. In wing design, reducing turbulence helps airflow stay attached and improves the effectiveness of the wing’s downforce generation.
movable front wings
"How do front wing adjustments work now with movable front wings? Which part of the wing are they adjusting and have their adjustments changed since moving to active aero?"
Movable front wings are front spoilers that can change their angle. Changing the angle helps the car maintain good handling and grip.
Movable front wings are front-wing elements that can change angle during operation. By adjusting the wing’s flap settings, teams can tune front-end downforce and help keep the car balanced as grip levels and aerodynamic conditions change.
active aero
"How do front wing adjustments work now with movable front wings? Which part of the wing are they adjusting and have their adjustments changed since moving to active aero?"
Active aero means the car’s aerodynamic parts can adjust while driving. Instead of a fixed wing angle, the car can change settings to improve grip and balance.
Active aero refers to aerodynamic systems that can change the car’s wing settings dynamically, rather than being fixed. In F1 discussions, it usually means movable wing elements controlled to optimize balance and performance as conditions change.
flap angle
"Well, actually Chad, it works in the same way. You basically adjust the flap angle that the main plane is more or less stationary."
Flap angle is the deflection setting of a wing element (a movable flap) relative to the airflow. Changing flap angle alters the wing’s effective shape, which changes downforce and drag and can also influence airflow reattachment and turbulence levels.
three element wing
"You have a three element wing now as opposed to a four element wing in the past. So, your adjustment will be the final two flaps."
A three element wing means the front wing has three main parts stacked together. That lets engineers shape the airflow more precisely to generate grip without creating too much drag.
A three element wing is a front-wing configuration made from three stacked aerodynamic elements (typically a main plane plus additional flaps). More elements can improve how the wing manages airflow and pressure distribution, which affects downforce and drag efficiency.
four element wing
"You have a three element wing now as opposed to a four element wing in the past. So, your adjustment will be the final two flaps."
A four element wing is a front wing with four stacked parts. Having more parts can help the wing control airflow better, but it also changes how you adjust it.
A four element wing is a front-wing design that uses four aerodynamic elements to shape airflow. Compared with a three element wing, it can offer different tuning options for downforce generation and airflow control, which is why the adjustment strategy changes when the configuration changes.
rear wing assembly
"And again, going back to the rear wing assembly, you know, it's one of the sort of things where you've got a requirement from the front wing and that's to get the car balanced."
The rear wing is the back spoiler on an F1 car. It’s shaped to push the car down onto the track for grip, but it also creates some drag that slows the car down.
The rear wing assembly is the full set of aerodynamic elements mounted at the back of an F1 car. Its job is to generate downforce (and also drag), and the exact geometry and movement affect how the airflow behaves behind the car.
car balanced
"And again, going back to the rear wing assembly, you know, it's one of the sort of things where you've got a requirement from the front wing and that's to get the car balanced."
Balancing the car means making sure the front and rear grip are working together. If one end has too much or too little grip, the car won’t turn the way the driver expects.
Getting the car balanced means tuning front and rear aerodynamic forces so the car responds predictably in corners. If the front wing or rear wing produces too much or too little downforce relative to the other, the car can understeer or oversteer more than desired.
flow structure
"flow structure to the rest of the car with the wing closed, the front wing closed or open is still fairly much the same."
Flow structure is basically how the air is moving around the car. If the airflow pattern changes too much when the wing changes position, it can mess up how the rest of the car generates downforce.
Flow structure refers to the organized pattern of airflow around and behind aerodynamic elements. The speaker emphasizes keeping that pattern similar when the wing is open/closed so the rest of the car still “sees” the expected airflow.
wing flaps
"because you don't want a big flow structure change when you open it or or shut it. So, a slightly different compromise, but the adjustment is still very similar. You just put more angle of attack on the on the wing flaps"
Wing flaps are the adjustable parts of a wing. Changing their angle changes how the air flows over the wing, which affects downforce and drag.
Wing flaps are movable sections of a wing that adjust the aerodynamic shape. By changing flap angle relative to the main plane, teams tune how fast the air moves and how much pressure difference the wing creates.
angle of attack
"You just put more angle of attack on the on the wing flaps relative to the main plane"
Angle of attack is how tilted the wing is compared to the air hitting it. Tilting it more can help create downforce, but if you tilt too far, the airflow can stop following the wing surface.
Angle of attack is the angle between the wing element (or flap) and the oncoming airflow. Increasing it can raise downforce, but it also risks flow separation if the airflow can’t stay attached.
flow underneath the main plane
"to get that that flow underneath the main plane to be traveling faster."
This is the air moving under the wing’s main surface. Faster air under the wing helps create a pressure difference that pulls the car down to the track.
This refers to the airflow traveling under the wing’s main surface, which strongly influences pressure and downforce. The speaker says the setup aims to make that under-wing flow travel faster to help generate suction and keep the car planted.
attached
"To stay attached to those flaps, which gives makes a slower pressure, which means it sucks the car"
“Attached” flow means the air keeps following the wing surface smoothly. If it stops being attached, the wing loses efficiency and downforce.
In aerodynamic terms, “attached” flow means the airflow stays stuck to the wing surface instead of separating. Attached flow is crucial for maintaining the intended pressure distribution and downforce.
pressure
"To stay attached to those flaps, which gives makes a slower pressure, which means it sucks the car"
Pressure is how strongly the air is pushing on different parts of the wing. Wings create a pressure difference that helps pull the car down.
Here, pressure refers to the aerodynamic pressure distribution created by the wing. The speaker links the wing’s airflow behavior to a pressure difference that increases downforce.
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